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About the Role
The Controls Engineer III is responsible for the design, development, and implementation of control systems for complex machines and integrated multi-station cells. This role leads controls execution from design through commissioning, resolves conflicting requirements, and evaluates machine safety schemes. The engineer serves as the primary controls contact during debug, FAT, and commissioning, and mentors junior engineers.
Responsibilities
- Own controls design for complex machines and integrated multi-station cells
- Determine control architecture and review the device list
- Evaluate the safety scheme; participate in hazard risk assessment and validate safety functions
- Define PLC program structure and outline; advanced use of UDT and AOI
- Own HMI concept and outline for a cell
- Design network topology and addressing; integrate robots and third-party equipment
- Determine power requirements and panel sizing; approve the electrical BOM
- Lead sequence validation, manual and auto mode runs, and fault recovery
- Run commissioning debug and electrical install validation
- Assign and review Controls Engineer I and II work; serve as named reviewer on code and drawings
- Estimate a machine or cell and participate in project risk assessment
- Contribute reusable modules to the library and own a guide family or annex
- Travel to customer sites to lead debug, commissioning and customer acceptance — approximately 25% of time.
Requirements
- 4–7 years owning complex machine or cell controls
- Experience with recovery, abnormal handling and cross-system integration
- Leadership in on-site debug, commissioning and acceptance
- Proficient on more than one PLC/HMI platform
- Experience evaluating safety schemes and validating safety functions
- Mentoring less experienced engineers; contributing reusable modules
- Advanced technical depth; decomposes complex work into deliverable scope
- Chooses the approach within department standards without direction on method
- Root cause analysis and continuous improvement leadership
- Explains complex concepts to non-technical stakeholders
- Manages customer expectations on their scope through debug, FAT and commissioning
- Mentors Controls Engineer I and II in methods and standards
- Sound judgment under time and ambiguity constraints
- NFPA 79
- NFPA 70 (National Electrical Code)
- NFPA 70E
- UL 508A
- ANSI/RIA R15.06 — Industrial Robot Safety
- ISO 13849 — Safety-Related Parts of Control Systems
Skills
- Rockwell Studio 5000
- Rockwell FactoryTalk View ME and SE
- Siemens TIA Portal
- AutoCAD Electrical
- Ignition
- Fanuc Handling Tool, RoboGuide and DCS
- Autodesk Inventor
- Structured languages (C#, Python)
Experience Level
- III
Education Level
- Bachelor's degree in a related engineering discipline or equivalent experience
Salary/Compensations
- $110K - $125K
Benefits
- Generous paid time off (PTO)
- 11 paid company holidays including your birthday
- Generous health plans
- Dental and vision insurance
- HSA/FSA accounts
- Generous 401(k) match and immediate vesting
- Short-term/long term disability coverage
- Basic life/AD&D insurance
- Education assistance
About the Company
- Adaptec Solutions, LLC is an equal opportunity organization.
Equal Opportunity
- We recruit, employ, train, compensate, and promote without regard to race, religion, color, national origin, age, gender, sexual orientation, gender identity, marital status, disability, protected veteran status, or any other basis protected by applicable federal, state or local law.