Tunnel Superintendent at FCC Construction Inc. | NY, US | Rezi

Tunnel Superintendent at FCC Construction Inc.

Tunnel Superintendent

FCC Construction Inc. · NY, US

Today

Tunnel Superintendent

FCC Construction Inc. · NY, US

5 hours ago
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About the Role

The Tunnel Superintendent is a field-based leadership role responsible for supervising daily tunneling operations, including excavation, ground support, waterproofing, and final lining. This role ensures all work is executed safely, efficiently, and in accordance with design specifications and the project schedule, playing a central role in delivering high-quality tunnel works on schedule and within budget for the MTA’s Second Avenue Subway Project.

Responsibilities

  • Supervise and coordinate all field activities related to tunnel excavation, initial support, waterproofing, and final lining.
  • Manage daily construction operations for TBM, SEM, or conventional tunneling methods, ensuring alignment with project requirements.
  • Direct crews and subcontractors in tasks such as mucking, ventilation setup, ring installation, shotcrete application, rock bolting, and membrane installation.
  • Monitor ground conditions and interface with geotechnical personnel to adapt excavation and support techniques as needed.
  • Enforce strict adherence to safety protocols and lead daily toolbox talks, field briefings, and safety inspections.
  • Coordinate site logistics for material handling, utility relocations, muck disposal, and equipment operations in confined tunnel environments.
  • Maintain accurate daily reports, shift logs, and quantity tracking; input progress data into project management systems.
  • Interface with survey, quality control, and engineering teams to verify work alignment, tolerances, and compliance with design drawings.
  • Support resolution of constructability issues, field clashes, or deviations from the design.
  • Participate in shift handovers, workforce allocation planning, and schedule coordination with other project areas.
  • Ensure timely installation and backfilling of instrumentation as required by the monitoring program.
  • Collaborate with the Tunnel Construction Manager and Tunnel General Manager to address productivity goals, staffing needs, and corrective actions.
  • Oversee tunnel safety systems including ventilation, gas detection, and emergency egress routes.
  • Provide direct supervision of the excavation and support of mined tunnel excavations.
  • Be physically present in the tunnel during each shift to lead tunneling activities.
  • Execute mined tunnel excavation, installation of initial support systems, shotcrete application, and grouting operations to ensure safety, quality, and timely completion.
  • Implement remedial or contingency measures promptly when ground loss, water inflow, or instability occurs or is anticipated.
  • Ensure compliance with the Tunnel Work Plan and initiate actions when ground movement Threshold Limit Values (TLVs) are approached or exceeded, and when ground loss or instability or water inflow occurs or appears likely to occur.
  • Maintain thorough record keeping of tunneling activities and field conditions.
  • Supervise TBM excavation, segmental lining installation, and annulus grouting, and monitor instrumentation data.
  • Be physically present during each TBM operating shift and oversee all related activities in real time.
  • Coordinate with engineering teams to evaluate instrumentation data and ensure timely implementation of remedial measures if needed.

Requirements

  • Bachelor’s degree in civil engineering, mining engineering, or construction management is preferred, or equivalent field experience.
  • Minimum of 15 years of progressive experience in tunnel construction, with at least 10 years in a superintendent or senior supervisory role.
  • Minimum of 10 years of experience in mined tunnel construction using shotcrete and/or rock bolt support in similar ground conditions.
  • Minimum of 10 years of experience executing pressurized-face TBM tunnels in variable rock, soil, or mixed-face conditions with segmental lining.
  • Must hold all licenses and permits required by local agencies or applicable authorities.
  • Proven experience in TBM and/or SEM operations, including ground support installation, waterproofing, and lining systems.
  • In-depth understanding of underground construction sequencing, cycle times, and productivity tracking.
  • Demonstrated leadership in managing large field crews in high-risk, confined underground environments.
  • OSHA 30 or equivalent construction safety certification is required.
  • Ability to read and interpret complex tunnel design drawings, specifications, and submittals.
  • Familiarity with quality assurance processes, inspection protocols, and environmental compliance.
  • Hands-on experience with pressurized-face TBM operations, segmental lining installation, SEM excavation, or conventional drill-and-blast tunneling.
  • Familiarity with tunnel ground control measures, including grouting, dewatering, and pre-support techniques.
  • Ability to work in rotating shifts (including nights and weekends) in confined, underground spaces with exposure to dust, noise, and vibration.
  • Strong written and verbal communication skills with the ability to maintain clear and organized records.
  • Basic understanding of instrumentation monitoring systems and tunnel safety systems (e.g., gas detection, ventilation monitoring).
  • Problem-solving mindset with the ability to respond to real-time field conditions and make decisions under pressure.
  • Work is primarily at active underground construction sites with exposure to confined spaces, dust, noise, vibration, and variable ground conditions.
  • Must be able to stand, walk, and climb for extended periods; navigate uneven ground, scaffolding, and ladders; and work around heavy tunneling equipment.
  • Requires regular use of personal protective equipment (PPE), including hard hats, safety boots, high-visibility clothing, and eye/ear protection as necessary.
  • Ability to perform site inspections, monitor field activities, and respond quickly to safety or operational issues in physically demanding conditions.
  • Flexibility to work extended hours, nights, weekends, and rotating shifts as project demands require.
  • Occasional office-based work is required for reviewing documents, preparing reports, and coordinating with project management teams.

Skills

  • TBM operations
  • SEM operations
  • Conventional drill-and-blast tunneling
  • Ground support installation
  • Waterproofing
  • Lining systems
  • Tunnel ground control measures
  • Grouting
  • Dewatering
  • Pre-support techniques
  • Instrumentation monitoring systems
  • Tunnel safety systems
  • Gas detection
  • Ventilation monitoring
  • Safety protocols
  • Quality assurance
  • Inspection protocols
  • Environmental compliance
  • Reading and interpreting complex tunnel design drawings
  • Reading and interpreting specifications
  • Reading and interpreting submittals
  • Written communication
  • Verbal communication
  • Record keeping
  • Problem-solving
  • Decision making under pressure

Location

  • New York, NY

Work Type

  • Onsite
  • Full-time

Experience Level

  • 15 years of progressive experience in tunnel construction
  • 10 years in a superintendent or senior supervisory role
  • 10 years of experience in mined tunnel construction using shotcrete and/or rock bolt support
  • 10 years of experience executing pressurized-face TBM tunnels

Education Level

  • Bachelor’s degree in civil engineering, mining engineering, or construction management preferred, or equivalent field experience.
  • OSHA 30 or equivalent construction safety certification required.

About the Company

  • With 125 years of experience, the FCC Group's Infrastructure Division is present in 25 countries, and its activities cover all areas of engineering and construction.
  • It is a leader in the execution of transport infrastructure, as well as in residential and non-residential construction.
  • FCC Construcción is currently the fourth-largest construction company in Spain in terms of contract volume and ranks among the top 30 in the world, according to the international magazine ENR (Engineering News-Record).
  • FCC is dedicated to creating an inclusive workplace where diversity is valued and respected.

Equal Opportunity

  • As an Affirmative Action/Equal Opportunity Employer, we do not discriminate against any applicant for employment or employee because of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status, genetics, creed, veteran status, military status, or any other characteristic protected under federal, state, or local laws.
  • Reasonable accommodations will be provided to qualified individuals with disabilities in accordance with applicable law.
  • If you need a reasonable accommodation during the interview process, please contact our HR team.