Principal Engineer - Automation & Assembly at Medline Industries, LP | Glens Falls, NY, US | Rezi

Principal Engineer - Automation & Assembly at Medline Industries, LP

Principal Engineer - Automation & Assembly

Medline Industries, LP · Glens Falls, NY, US

Today

Principal Engineer - Automation & Assembly

Medline Industries, LP · Glens Falls, NY, US

a day ago
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About the Role

Join our team as a Principal Engineer supporting Automation and Assembly. This high-impact opportunity involves partnering with cross-functional teams to design, commission, validate, and improve automated assembly equipment and manufacturing processes within our medical device business. You will serve as a senior technical resource, leading capital equipment initiatives, validation, new introductions, and continuous improvement, while mentoring engineers and advancing manufacturing excellence in a regulated environment.

Responsibilities

  • Provide technical leadership to multidisciplinary teams responsible for automation, assembly equipment, manufacturing processes, and new product or equipment introductions of advanced complexity.
  • Lead automated equipment projects from concept and machine design through supplier selection, build, factory acceptance testing, installation, commissioning, start-up, validation, production release, and performance optimization.
  • Develop project scope, technical requirements, equipment specifications, budgets, schedules, risk assessments, and implementation plans for capital equipment projects.
  • Manage multiple priorities and ensure timelines, cost targets, and business goals are met.
  • Author, review, and execute equipment and process validation documentation, including protocols, test methods, acceptance criteria, deviations, reports, and traceable technical records supporting regulatory and quality requirements.
  • Lead equipment qualification and process validation activities, including IQ, OQ, and PQ, for automated assembly systems, manufacturing equipment, fixtures, tooling, software, controls, and supporting processes.
  • Apply hands-on automation and manufacturing engineering expertise to troubleshoot complex equipment, process, controls, quality, safety, and performance issues.
  • Lead structured root cause analysis and implement sustainable corrective actions.
  • Partner with Quality, Operations, Maintenance, R&D, and suppliers to ensure equipment and processes meet user needs, product requirements, design inputs, safety expectations, applicable standards, and production goals.
  • Lead process improvement, CAPA support, equipment reliability, cycle-time reduction, scrap reduction, capacity expansion, and data-trending initiatives within automation and assembly operations.
  • Evaluate existing equipment and assembly processes and recommend upgrades, redesigns, controls improvements, new technology, or replacement based on quality trends, downtime, capacity, ergonomics, safety, cost, and business needs.
  • Provide technical guidance related to PLCs, controls systems, sensors, robotics, motion control, machine vision, HMIs, data acquisition, and equipment integration.
  • Direct programming and controls work as appropriate to the project.
  • Coordinate internal teams, system integrators, machine builders, component suppliers, and other external partners to deliver robust, maintainable, and production-ready solutions.
  • Mentor and technically develop engineers and technical team members.
  • Lead small project teams, share automation best practices, and provide coaching on equipment design, commissioning, validation, troubleshooting, and project execution.

Requirements

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automation Engineering, Manufacturing Engineering, Mechatronics, Biomedical Engineering, or another engineering-related field, or equivalent knowledge and experience.
  • At least 7 years of engineering experience supporting automation, automated manufacturing equipment, assembly systems, machine design, equipment implementation, or manufacturing/process engineering.
  • Demonstrated experience commissioning, proving out, validating, and bringing complex automated equipment or manufacturing processes into production.
  • Experience providing technical leadership, mentoring engineers, or leading cross-functional engineering projects.
  • Strong hands-on knowledge of automated equipment, machine systems, manufacturing processes, and structured technical problem solving.
  • Ability to manage capital projects, equipment suppliers, technical requirements, schedules, risks, and multiple priorities.
  • Working knowledge of equipment and process validation, technical documentation, change control, root cause analysis, and process improvement methods.
  • Excellent organizational, analytical, communication, collaboration, and problem-solving skills.
  • Ability to influence cross-functional teams while maintaining a humble, collaborative, and practical leadership style.
  • Willing to travel up to 10% of the time for business purposes, including supplier visits, equipment acceptance activities, and domestic or international project support.

Skills

  • Automation
  • Assembly equipment
  • Manufacturing processes
  • New product introduction
  • Equipment validation
  • Process validation
  • Capital equipment projects
  • Machine design
  • Supplier selection
  • Factory acceptance testing
  • Commissioning
  • Start-up
  • Performance optimization
  • Project scope development
  • Technical requirements definition
  • Equipment specifications
  • Budget management
  • Schedule management
  • Risk assessment
  • Implementation planning
  • Validation documentation
  • Protocols
  • Test methods
  • Acceptance criteria
  • Deviations
  • Technical records
  • Regulatory compliance
  • Quality requirements
  • Equipment qualification
  • IQ, OQ, PQ
  • Automated assembly systems
  • Manufacturing equipment
  • Fixtures
  • Tooling
  • Software validation
  • Controls validation
  • Process troubleshooting
  • Quality troubleshooting
  • Safety troubleshooting
  • Performance troubleshooting
  • Root cause analysis
  • Corrective actions
  • User needs assessment
  • Product requirements analysis
  • Design inputs
  • Safety standards
  • Production goals
  • Process improvement
  • CAPA support
  • Equipment reliability
  • Cycle-time reduction
  • Scrap reduction
  • Capacity expansion
  • Data trending
  • Equipment evaluation
  • Process evaluation
  • Upgrade recommendations
  • Redesign recommendations
  • Controls improvement
  • New technology evaluation
  • Equipment replacement
  • PLC programming
  • Industrial controls
  • Sensors
  • Robotics
  • Motion control
  • Machine vision
  • HMIs
  • Data acquisition
  • Equipment integration
  • System integration
  • Machine builders
  • Component suppliers
  • External partner coordination
  • Mentoring
  • Technical development
  • Project team leadership
  • Best practice sharing
  • Coaching
  • Equipment commissioning
  • Equipment validation
  • Equipment troubleshooting
  • Project execution
  • PLC programming (Allen-Bradley)
  • Robotics
  • Machine vision
  • Servo control
  • Motion control
  • Sensors
  • HMIs
  • Safety systems
  • Data acquisition
  • Manufacturing equipment integration
  • CapEx project leadership
  • Systems integrators
  • Equipment suppliers
  • New machine development
  • Assembly process development
  • Manufacturing method development
  • Product development
  • Lean manufacturing
  • Six Sigma
  • Design of Experiments (DOE)
  • Process characterization
  • Statistical analysis
  • Minitab

Experience Level

  • Principal Engineer
  • At least 7 years of engineering experience
  • 10+ years of direct automation-related experience in a manufacturing environment (preferred)

Education Level

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automation Engineering, Manufacturing Engineering, Mechatronics, Biomedical Engineering, or another engineering-related field, or equivalent knowledge and experience.

Salary/Compensations

  • $116,000.00 - $174,000.00 Annual
  • Bonus and/or incentive eligible

Benefits

  • Competitive total rewards package
  • Continuing education & training
  • Health insurance
  • Life and disability insurance
  • 401(k) contributions
  • Paid time off
  • Access to Employee Assistance Program
  • Employee Resource Groups
  • Employee Service Corp

About the Company

  • Medline Industries, LP, and its subsidiaries, offer a competitive total rewards package, continuing education & training, and tremendous potential with a growing worldwide organization.
  • We’re dedicated to creating a Medline where everyone feels they belong and can grow their career.
  • We strive to do this by seeking diversity in all forms, acting inclusively, and ensuring that people have tools and resources to perform at their best.

Equal Opportunity

  • Medline Industries, LP is an equal opportunity employer.
  • Medline evaluates qualified individuals without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, age, disability, neurodivergence, protected veteran status, marital or family status, caregiver responsibilities, genetic information, or any other characteristic protected by applicable federal, state, or local laws.