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About the Role
Build engineers work with design, tooling, supply chain, and technician teams to execute R&D assemblies on tight deadlines. You will develop the process and tooling to build new structural assemblies, providing design feedback for manufacturability and setting daily goals for technicians.
Responsibilities
- Develop and implement the process to build first and early iterations of structures
- Design tooling that positions and moves components and controls their temperature as dictated by the process
- Review part, assembly, and tool designs and question constraints and complexity
- Manage the BOM for complicated assemblies and communicate build dependencies to supply chain
- Estimate build timelines and resource demands accurately and report progress
- Lead build efforts on the shop floor by receiving and giving feedback to technicians and catching build issues before damage is done
- Take responsibility for build quality and evaluate and report damage conscientiously
- Iterate during and after each build with new tools, new orders of operations, and modifications to assembly design to reduce build time and increase build quality
- Use FMEA & DOE techniques to determine root cause and execute corrective actions of manufacturing process problems, workmanship defects, test failures, etc.
- Generate manufacturing assembly documentation to support future builds
- Design and implement manufacturing aids to assist with precision locating, drilling, fastening, and bonding of structures
Requirements
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field
- 2+ years of hands-on engineering experience
- Driven to solve hard technical problems with rigor and attention to detail
- Clear communicator who actively collaborates across disciplines and knows when to pull in the right expertise
- Comfortable fabricating parts, working hands-on with physical assemblies, and troubleshooting in a fast-moving build environment
- Strong understanding of composite and machined metallic component manufacturing processes
- Proficiency with CAD design tools
- Background as a build engineer in an aerospace or large-vehicle environment
- Hands-on composites manufacturing experience, including bonding, drilling, and fastening
- Ability to operate a manual mill and lathe
- Working knowledge of GD&T, metrology tools, and aerospace assembly methods
- Familiarity with ASTM, AS/ISO9001, and Type Certification processes
- Understanding of design for assembly, rate manufacturing, and mechanics of materials — with the ability to perform and present calculations
- Exposure to Mechatronics
- Knowledge of aircraft structures, systems, or interiors
- The physical demands described here are representative of those that must be met by a Team Member to successfully perform the essential functions of this job. Reasonable accommodation may be made to individuals with disabilities to perform essential functions. The work environment may require a combination of indoor and outdoor activities (hot, cold, wet, humid conditions) with a varied amount of walking, standing, sitting, climbing (i.e. ladders, stairs), balance (maintaining body equilibrium to prevent falling when walking, standing, or crouching on narrow, slippery surfaces), bending, reaching, handling (seizing, holding, grasping, turning, picking, punching), stooping, kneeling, crouching and ability to lift/carry/push/pull up to 50 pounds. Work may require the ability to operate material handling equipment (forklift, pallet jack, etc.) in a safe manner. While performing the duties of this job, Team Members may work around variable noise levels or with fume or airborne particles, hazardous chemicals, etc. requiring the use of personal protective equipment such as face protection (safety glasses, goggles, face shield, respirators), gloves, and hearing protection. Work duties may also be required to work in a standard office setting and to use standard office equipment, including a computer and/or the ability to travel by air or automobile. This position may be expected to work varying shifts and hours to ensure successful operation of activities in the organization. Some positions entail working with small parts/components. Team Members must have excellent hand-eye coordination and good manual dexterity in both hands. Specific vision abilities required by the job include close vision, distance vision, peripheral vision, depth perception, and the ability to adjust focus.
- Employment offers are contingent upon the successful completion of a background check.
Skills
- CAD design tools
- 3DX/CATIA preferred
- Composites manufacturing
- Bonding
- Drilling
- Fastening
- Manual mill operation
- Lathe operation
- GD&T
- Metrology tools
- Aerospace assembly methods
- Design for assembly
- Rate manufacturing
- Mechanics of materials
- Mechatronics
- Aircraft structures
- Aircraft systems
- Aircraft interiors
- FMEA
- DOE
Location
- Vermont
Work Type
- Full-time
Experience Level
- 2+ years of hands-on engineering experience
Education Level
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field
Salary/Compensations
- $100,000—$125,000 USD
Benefits
- Restricted Stock Units
- Performance Stock Units
- Onsite healthcare in Vermont
- Comprehensive medical coverage
- Dental and vision
- Short- and long-term disability
- Paid parental leave
- Daily lunch provided
- Flight lessons
About the Company
- At BETA Technologies, we apply our intellectual curiosity, passion for aviation, and commitment to sustainability toward a shared mission of revolutionizing electric aviation.
- Regardless of the position one holds, each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing, vibrant, and inclusive culture.
- Build electric airplanes with us!
- BETA offers a competitive Total Compensation package designed to support you now and as you grow with us.
- We encourage all driven candidates to apply, even if they do not meet every listed qualification.
Equal Opportunity
- We are an equal opportunity employer. Employment decisions are based on merit, competence and qualifications and will not be influenced in any manner on race, color, religion, age, sex, sexual orientation, gender identity, national origin, ancestry, citizenship, disability, veteran or military status, genetic information, pregnancy, or any other protected characteristic under federal, state, or local law. BETA complies with all applicable federal, state and local non-discrimination laws and does not tolerate discrimination of any kind in our workplace.
- BETA Technologies participates in E-Verify.