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About the Role
Beyond Reach Labs is designing and building the largest deployable structures ever flown to space. As a Senior Mechanical Engineer, you will be responsible for designing, analyzing, and validating mechanical systems and actuators for our deployable structures, improving existing systems and shaping the next generation.
Responsibilities
- Own mechanism subsystems as the Responsible Engineer, from requirements and architecture through flight qualification.
- Lead trade studies on mechanism design options and apply First Principles Engineering Analysis to optimize mechanisms and systems for satellites.
- Create and review detailed CAD models, including mechanism architecture, material/lubrication selections, assembly processes, and test methods.
- Conduct and review classical and FEA analysis for all load conditions (static, dynamic, thermal, fatigue) to ensure adequate margins and reliability.
- Develop and execute comprehensive test plans throughout development, and lead anomaly investigations.
- Define qualification plans and acceptance testing methods, and present designs at design reviews.
- Produce and approve complete design packages, including detailed drawings, analysis reports, BOMs, and assembly documentation.
- Facilitate cost trades on multiple parallel configurations to balance cost, manufacturability, and design risk.
- Collaborate with cross-functional teams and customers to ensure smooth integration with the spacecraft.
- Mentor junior engineers and interns, and set design standards for the mechanical team.
Requirements
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
- 4+ years of experience in a hands-on engineering role working with satellite or launch vehicle mechanisms.
- Experience taking at least one spaceflight mechanism from design through qualification as the responsible engineer.
- Experience designing and qualifying mechanisms driven by stepper or BLDC motors, springs, and HDRMs.
- Proficient in developing design models and drawings for production and analysis using CAD software.
- Master’s or PhD degree in Mechanical Engineering, Aerospace Engineering, or a related technical discipline.
- Flight heritage on mechanisms you designed.
- Experience mentoring engineers or leading a technical team.
- Expertise in materials and lubricant selection for space applications.
- Experience working with very large lightweight deployable structures.
- Proficiency using Fusion and Ansys for CAD and analysis.
- Willingness to work extended hours and weekends as necessary to support critical project milestones.
- Must be a U.S. citizen, lawful permanent resident, or eligible for authorization under U.S. export regulations.
Skills
- CAD software
- Fusion
- Ansys
- First Principles Engineering Analysis
- FEA analysis
- design models
- drawings
- mechanism design
- satellite mechanisms
- launch vehicle mechanisms
- stepper motors
- BLDC motors
- springs
- HDRMs
Location
- space
Work Type
- full-time
Experience Level
- Senior
- 4+ years
Education Level
- Bachelor’s degree
- Master's degree
- PhD degree
About the Company
- At Beyond Reach Labs, we are designing and building the largest deployable structures ever flown to space.
- As an engineering-driven organization, you will be at the forefront of the company's key technology development.