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About the Role
Stellios Technologies is building advanced high power microwave and energy systems for defense, aerospace, and energy. We are hiring a High Voltage Technician to build, wire, insulate, and operate the electrical systems that power everything we make. This is a hands-on build role where you will work with energized hardware on systems running up to a million volts.
Responsibilities
- Fabricate, route, dress, label, and apply strain relief to wiring harnesses.
- Perform high voltage cable termination, potting, splicing, and install standoffs and bushings.
- Apply epoxy encapsulation and potting for insulation systems, including surface preparation and curing.
- Assemble high voltage power supplies, modulators, and pulsed power hardware up to one million volts.
- Assemble and install capacitor banks, energy storage assemblies, charging systems, and associated safety hardware.
- Assemble and install transformers, magnetics, and inductors.
- Implement grounding, bonding, shielding, and corona control measures.
- Set up and operate energized systems for testing, ensuring safety, repeatability, and proper interlocks and grounding.
- Perform Hipot, megger, partial discharge, and continuity testing, and maintain accurate records.
- Troubleshoot systems experiencing arcing, tracking, flashover, or voltage issues.
- Collaborate with engineers to provide feedback on design buildability.
Requirements
- Must have hands-on high voltage experience.
- Ability to work from wiring diagrams, schematics, cable and harness drawings, and assembly instructions independently.
- Possess strong safety discipline, including lockout tagout, grounding sticks, and interlocks.
- Must qualify as a U.S. person under applicable export control laws (U.S. citizen, U.S. national, lawful permanent resident, refugee, or asylee) due to access to U.S. export controlled information.
- Experience from national labs, accelerator facilities, power supply manufacturers, pulsed power companies, defense contractors, EV manufacturing, industrial/medical equipment, or utility/substation work is relevant.
- Demonstrated ability to build, wire, pot, energize, and fix high voltage systems.
Skills
- High voltage systems operation
- Wiring harness fabrication
- Cable termination
- Potting
- Splicing
- Epoxy encapsulation
- Power supply assembly
- Modulator assembly
- Pulsed power hardware assembly
- Capacitor bank assembly
- Energy storage assembly
- Transformer assembly
- Magnetics assembly
- Inductor assembly
- Grounding
- Bonding
- Shielding
- Corona control
- Hipot testing
- Megger testing
- Partial discharge testing
- Continuity testing
- Troubleshooting
- Reading schematics
- Reading wiring diagrams
- Safety protocols
Location
- Austin
Work Type
- On-site
- Full-time
Experience Level
- Not entry level
- 3 years of relevant experience preferred over longer tenure without demonstrated skill
Education Level
- No degree required
Salary/Compensations
- Competitive base salary commensurate with experience and expertise
Benefits
- 100% Employer-Paid Health Insurance Premiums
- Competitive PTO
- Paid company holidays
- Equity Package with meaningful ownership potential
About the Company
- Stellios Technologies is building advanced high power microwave and energy systems for defense, aerospace, and energy.