Hardware Development Engineer - Industrial Automation (m/f/d)
Dentsply Sirona, Inc · BE, DE
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About the Role
This role focuses on the development and integration of electronic hardware, control electronics, and system-level solutions for complex special-purpose machines and automated manufacturing systems. While PLC software development is handled by a dedicated team, this position plays a key role in hardware-centric automation design, electronic system development, machine safety, and commissioning, working closely with PLC, software, and mechanical engineering colleagues throughout the entire lifecycle, from concept to industrialization.
Responsibilities
- Define automation concepts, electronic architectures, and system designs for special-purpose machines and automated manufacturing systems
- Develop electronic assemblies and hardware solutions for machine control, sensing, inspection, and measurement applications
- Design, review, and optimize electronic circuits and printed circuit boards (PCB) for industrial applications
- Specify, validate, and integrate electronic components, sensors, actuators, drives, robots, and laser systems
- Specify and integrate PLC-based control systems (preferably Beckhoff / TwinCAT) in collaboration with the PLC software team
- Design and dimension electrical power distribution, compressed air, and vacuum supply systems
- Conduct machine safety analyses and risk assessments in accordance with the Machinery Directive and CE conformity requirements
- Support EMC-compliant hardware design, testing, and validation activities
- Commission and validate machines in-house and at customer sites (national and international), together with interdisciplinary teams
- Perform fault analysis, troubleshooting, and system-level optimization on new and existing machines
- Apply and integrate industrial communication systems (e.g. EtherCAT, Profinet)
- Develop quality inspection and measurement solutions using modern sensor technologies
- Transfer developed systems into production-ready machines and series manufacturing
- Document development, commissioning, validation, and test results in accordance with quality and regulatory standards
- Collaborate closely with mechanical design, robotics, OptoMech, software, and project management teams across the organization
- Support production departments with technical troubleshooting and fault recovery
Requirements
- University degree in Electronics Engineering, Electrical Engineering, Automation Engineering, Mechatronics, or a comparable field
- Experience in electronic hardware development, preferably in industrial automation, special-purpose machinery, manufacturing equipment, or plant engineering
- Experience in the development of electronic assemblies and printed circuit boards (PCB)
- Knowledge of analog and digital circuit design
- Experience with electronic hardware validation, testing, and troubleshooting
- Practical knowledge of PLC-controlled machines and automation architectures
- Knowledge of drive technology, industrial automation, sensors, and industrial communication systems
- Experience with machine safety, risk assessments, and CE conformity
- Experience with electronic design and simulation tools such as Altium Designer, LTSpice, OrCAD, KiCad, or similar is highly desirable
- Experience with electrical engineering tools such as EPLAN is an advantage
- Structured, analytical, and independent working style with a hands-on mindset
- Ability to quickly adapt to new technologies and tasks
Skills
- PLC software development (not primary focus)
- Beckhoff / TwinCAT
- EtherCAT
- Profinet
- Altium Designer
- LTSpice
- OrCAD
- KiCad
- EPLAN
Location
- Charlotte, North Carolina, USA
Work Type
- Full-time
Experience Level
- Mid-level
Education Level
- University degree
About the Company
- Dentsply Sirona is the world’s largest manufacturer of professional dental products and technologies, with a 130-year history of innovation and service to the dental industry and patients worldwide.
- Dentsply Sirona develops, manufactures, and markets a comprehensive solutions offering including dental and oral health products as well as other consumable medical devices under a strong portfolio of world class brands.
- Dentsply Sirona’s products provide innovative, high-quality and effective solutions to advance patient care and deliver better and safer dentistry.
- Dentsply Sirona’s global headquarters is located in Charlotte, North Carolina, USA.
- The company’s shares are listed in the United States on NASDAQ under the symbol XRAY.
Equal Opportunity
- Dentsply Sirona is an Equal Opportunity/ Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, sexual orientation, disability, or protected Veteran status.
- We appreciate your interest in Dentsply Sirona.
- If you need assistance with completing the online application due to a disability, please send an accommodation request to careers@dentsplysirona.com. Please be sure to include “Accommodation Request” in the subject.