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About the Role
The PET Maintenance Subject Matter Expert plays a key role in executing assigned Maintenance tasks. This includes partnering closely with Maintenance, Engineering, Quality, and Operations teams to ensure safe, reliable, and quality manufacturing performance.
Responsibilities
- Serve as the primary technical expert for PET Maintenance equipment and processes.
- Provide advanced troubleshooting support for machine, process, and quality issues.
- Establish and maintain optimal machine settings and processing parameters.
- Lead root cause analysis investigations and implement corrective actions.
- Develop and standardize best practices for machine setup, startup, changeovers, and shutdown procedures.
- Monitor and improve Overall Equipment Effectiveness (OEE).
- Reduce scrap, downtime, and material waste through process improvements.
- Analyze production data and identify opportunities for increased productivity and efficiency.
- Implement process controls to ensure consistent product quality and cycle performance.
- Support validation of new molds, tooling, and process changes.
- Partner with Maintenance to improve equipment reliability and performance.
- Assist in developing preventive and predictive maintenance strategies.
- Evaluate recurring equipment failures and recommend long-term corrective solutions.
- Support capital projects, upgrades, and installation of new PET Maintenance equipment.
- Maintain expertise in machine components including extruders, parison programming systems, molds, hydraulic systems, pneumatic systems, and automation equipment.
- Train operators, technicians, mechanics, and supervisors on PET Maintenance processes and equipment.
- Develop skills matrices, training materials, and standard operating procedures.
- Mentor production and maintenance personnel on advanced troubleshooting techniques.
- Assess operator competencies and recommend development plans.
- Ensure compliance with quality standards, customer specifications, and regulatory requirements.
- Investigate product defects and implement corrective actions.
- Collaborate with Quality Assurance teams to improve process capability and product consistency.
- Support audits and customer visits as required.
Requirements
- A minimum of GED or High School Diploma is required.
Skills
- Troubleshooting
- Root cause analysis
- Process improvement
- Data analysis
- Process controls
- Validation
- Equipment reliability
- Preventive maintenance
- Predictive maintenance
- Extruders
- Parison programming systems
- Molds
- Hydraulic systems
- Pneumatic systems
- Automation equipment
- Training development
- Standard operating procedures
- Troubleshooting techniques
- Quality standards
- Customer specifications
- Regulatory requirements
Location
- 3156 Byrne Hollow Crossing Cortland, NY 13045
Work Type
- Full-time
- Onsite
Education Level
- GED or High School Diploma
Salary/Compensations
- $72,000 - $98,500 per year
Benefits
- Competitive bonus programs
- Medical, Dental, Vision benefits available day 1 of employment
- Supplemental benefits available on day 30 of employment
- Eligible for 401 (k) with a company match available on day 90 of employment
- Educational Support via tuition reimbursement and scholarship program
About the Company
- Headquartered in LaFayette, Byrne is a Central New York-based dairy company with a legacy spanning over 90 years.
- Its operations include an extended shelf-life (ESL) and ultra-high temperature (UHT) pasteurization plant in DeWitt, as well as an ESL manufacturing facility in Cortlandville.
- Byrne also maintains warehouse facilities in Syracuse and East Syracuse, along with a dedicated ice cream center in Syracuse.
- As a recognized industry leader, Byrne continues to drive innovation at the forefront of dairy processing and product development.