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About the Role
We are seeking a highly motivated and hands-on Design Quality Engineer to join our Industrialization team. This role will partner with various departments to ensure products are designed for quality, manufacturability, reliability, testability, and long-term performance, with an emphasis on mechanical design quality and manufacturing.
Responsibilities
- Partner with product development teams from concept through production to ensure products are designed for quality, manufacturability, assembly, testability, serviceability, and reliability.
- Translate customer and product requirements into measurable CTQs and apply DFM/DFA principles.
- Provide quality engineering leadership for mechanical components, assemblies, enclosures, interfaces, and electromechanical products.
- Review engineering drawings, specifications, materials, tolerances, and manufacturing requirements.
- Apply knowledge of GD&T, tolerance analysis, dimensional inspection, and mechanical fit/function to identify and mitigate design and manufacturing risks.
- Evaluate manufacturing processes such as machining, sheet metal fabrication, molding, casting, fastening, sealing, bonding, and mechanical assembly.
- Identify potential failure mechanisms involving tolerance stack-up, vibration, shock, thermal effects, environmental exposure, wear, material selection, and assembly variation.
- Participate in electronic hardware and PCB/PCBA design reviews with emphasis on manufacturability, assembly, testability, component/process risks, and reliability.
- Apply working knowledge of schematics, PCB assemblies, electronic components, connectors, soldering, and electronic manufacturing processes.
- Collaborate with firmware and software teams on requirements, verification strategies, defect management, and release readiness.
- Support system-level validation and root-cause investigations involving interactions between mechanical hardware, electronics, firmware, and software.
- Lead and maintain DFMEAs and PFMEAs, ensuring identified risks are translated into appropriate design controls, process controls, verification activities, and corrective actions.
- Incorporate learning from prototypes, validation, manufacturing, suppliers, and field performance.
- Define inspection methods, production tests, acceptance criteria, and validation approaches for mechanical, electrical, and system-level requirements.
- Develop or oversee test fixtures, gauges, and production test systems.
- Establish appropriate environmental, thermal, vibration, mechanical stress, life-cycle, and accelerated reliability testing.
- Support products through prototype, design verification, pilot production, qualification, and transition to full-scale manufacturing.
- Partner with Manufacturing Engineering and Operations to establish manufacturing processes, quality controls, test requirements, and production-readiness criteria.
- Lead structured root-cause investigations using methodologies such as 5-Why, Fishbone, 8D, DMAIC, statistical analysis, and DOE.
- Use manufacturing and quality data to identify trends, reduce variation, improve process capability and yield, and drive sustainable corrective and preventive actions.
- Demonstrate curiosity and willingness to responsibly adopt AI-enabled tools, automation, and data analytics.
- Identify opportunities to improve failure analysis, quality data analysis, test development, FMEA preparation, technical documentation, and engineering productivity.
Requirements
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, Quality Engineering, or a related technical discipline.
- Proven experience in design quality, quality engineering, manufacturing engineering, product development, or a related engineering role.
- Strong understanding of mechanical design and manufacturing principles, including engineering drawings, GD&T, tolerances, materials, assembly methods, dimensional inspection, and manufacturing processes.
- Strong understanding of quality engineering principles including CTQs, DFMEA/PFMEA, root-cause analysis, verification and validation, reliability testing, and process controls.
- Practical knowledge of Six Sigma statistical methods, including process capability analysis, control charts, measurement system analysis (MSA), hypothesis testing, regression analysis, and design of experiments (DOE).
- Experience developing inspection methods, production tests, test fixtures, gauges, or validation methods.
- Working knowledge of electronic products and PCB/PCBA manufacturing sufficient to participate effectively in multidisciplinary design and quality reviews.
- Exposure to software and/or firmware development and testing practices.
- Experience supporting products through development and transition into manufacturing.
- Strong analytical, organizational, communication, and cross-functional problem-solving skills.
Skills
- AI
- Automation
- Data Analytics
- GD&T
- Tolerance Analysis
- Dimensional Inspection
- DFM/DFA
- DFMEA
- PFMEA
- Root-Cause Analysis
- Verification
- Validation
- Reliability Testing
- Process Controls
- Six Sigma
- Process Capability Analysis
- Control Charts
- Measurement System Analysis (MSA)
- Hypothesis Testing
- Regression Analysis
- Design of Experiments (DOE)
- Mechanical Design
- Manufacturing Processes
- Electronic Products
- PCB/PCBA Manufacturing
- Software Development
- Firmware Development
- Analytical Skills
- Organizational Skills
- Communication Skills
- Cross-functional Problem-Solving
Location
- Fairport, NY
Work Type
- Full-time
Experience Level
- Mid-level
Education Level
- Bachelor's degree
Salary/Compensations
- 83400.00-155000.00
Benefits
- Autonomy
- Breadth of responsibility
- Creativity
- Resources
- Standard methodologies
- Career opportunities
About the Company
- Ralliant Corporation, originally part of Fortive, is an independent public company driving innovation in precision technology. With a global footprint, Ralliant empowers engineers to bring next-generation breakthroughs to life. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries.
- QUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand and customized to meet individual customer needs. We are the largest and most trusted global leader for partial discharge monitoring, asset protection equipment and information products across power generation, transmission, and distribution. At Qualitrol, we are redefining condition-based monitoring.
Equal Opportunity
- Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers.
- We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law.
- Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities.
- Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at applyassistance@Ralliant.com.