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About the Role
L3Harris’s Optics department in Rochester, NY, is seeking a dedicated Optical Process Engineer to support the production of top-tier optical components for advanced astronomical, high-energy laser, and earth imaging applications. You will play a key role in developing and improving manufacturing processes used to produce mission-critical optical components, leveraging expertise in conventional grinding, lapping, and polishing to improve process consistency, product quality, and throughput.
Responsibilities
- Develop, optimize, and sustain conventional fabrication processes for high-precision optical components, including grinding, loose-abrasive lapping, and polishing of optical materials such as fused silica, Zerodur, ULE, or SiC.
- Support fabrication improvement projects that enhance yield, repeatability, throughput, and process capability.
- Introduce new optical designs into manufacturing by creating process plans, selecting tooling, defining workholding methods, and establishing in-process inspection steps.
- Establish and optimize blocking and deblocking processes for a range of optical geometries and materials, with consideration for alignment, bond integrity, thermal effects, removal forces, and risk of part damage during fabrication.
- Apply structured problem-solving to diagnose fabrication issues using root-cause analysis, process data, operator feedback, and metrology results.
- Partner with quality and metrology teams to verify product conformance and improve correlation between in-process measurements and final optical requirements.
- Collaborate across engineering, manufacturing, quality, and planning to standardize best practices and implement process improvements.
- Provide daily technical support to operators, technicians, and manufacturing personnel within the conventional optical fabrication area.
Requirements
- Bachelor’s degree in Mechanical, Manufacturing, Optical, or related engineering field and minimum 4 years of prior relevant experience. Graduate Degree and a minimum of 2 years of prior related experience. In lieu of a degree, minimum of 8 years of prior related experience.
- Ability to obtain a federal security clearance.
Skills
- Practical knowledge of conventional optical fabrication processes, including grinding, lapping, and polishing.
- Demonstrated ability to support and improve technical processes in a manufacturing environment.
- Experience working with optical materials such as glass, crystals, or ceramics.
- Proficiency with process troubleshooting, root-cause investigation, and interpretation of metrology results.
- Ability to collaborate across functions and support adoption of process improvements.
- Experience with conventional optical fabrication methods such as curve generation, fine grinding, lapping, pitch polishing, and related finishing processes.
- Familiarity with optical materials such as fused silica, BK7, Zerodur, ULE, sapphire, silicon, or optical ceramics.
- Working knowledge of optical metrology methods including interferometry, profilometry, spherometry, thickness measurement, and cosmetic inspection.
- Ability to interpret optical drawings and specifications, including figure, power, wedge, thickness, centration, scratch-dig, and surface quality requirements.
- Experience with root-cause analysis, SPC, process capability analysis, and continuous improvement methods.
- Understanding of tooling, fixtures, consumables, and workholding methods used in conventional optical grinding and polishing.
- Background in design for manufacturability for optical components.
- Strong, specialized knowledge of optical fabrication consistent with mid level technical roles.
Location
- Rochester, New York
Work Type
- 5/8, Employees work 8 hours per day, 5 days a week Monday-Friday
Experience Level
- minimum 4 years of prior relevant experience
- minimum of 2 years of prior related experience
- minimum of 8 years of prior related experience
Education Level
- Bachelor’s degree in Mechanical, Manufacturing, Optical, or related engineering field
- Graduate Degree
Salary/Compensations
- $73,000 - $135,000
Benefits
- health and disability insurance
- 401(k) match
- flexible spending accounts
- EAP
- education assistance
- parental leave
- paid time off
- company-paid holidays
About the Company
- L3Harris’s Optics department in Rochester, NY, is seeking a dedicated Optical Process Engineer to support the production of top-tier optical components for advanced astronomical, high-energy laser, and earth imaging applications.