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About the Role
This position is based at Alstom’s Hornell, New York site, the largest Alstom manufacturing facility in the United States and a key center for stainless-steel rail vehicle production. You will work on a state-of-the-art robotic production line, using the latest FANUC robots and Siemens PLC systems to manufacture modern rail car bodies. This role offers hands-on involvement in cutting-edge automation and robotic welding projects within a global, innovation-driven industrial environment, where your work directly impacts how the next generation of trains is built.
Responsibilities
- Program, modify, test, and maintain Siemens PLC programs (logic, structure, dry runs, offline simulations).
- Program, modify, and qualify FANUC robot programs to meet production, safety, and quality requirements.
- Perform robot calibration, path optimization, and process parameter adjustments.
- Manage PLC and robot program evolution, migration, and backups throughout the equipment lifecycle.
- Define technical specifications and functional requirements for new automated or robotic installations.
- Perform functional analysis of automated systems and support system integrators.
- Participate in design reviews (TS, PFMEA, standards, welding process requirements).
- Validate 3D robotic cell models and simulations in coordination with tooling and jig teams.
- Participate in factory and site acceptance testing (FAT/SAT) for automated and robotic systems.
- Validate machine functionality, robot motions, and PLC process parameters.
- Support production ramp-up and ensure systems meet performance, safety, and quality targets.
- Support welding process qualification where applicable.
- Troubleshoot automation and robotic system issues alongside production and maintenance teams.
- Identify automation weaknesses and implement process or system improvements.
- Provide hands-on technical support in a live production environment.
- Develop and deliver operator and maintenance training (basic robot programming, operation).
- Create and maintain automation and robotics documentation, work instructions, and standards.
- Support change management during deployment of new automation.
- Ensure compliance with EHS, quality, and ergonomics standards.
- Apply quality tools including PFMEA, QRQC, NCR / 8D.
- Promote safe and standardized automation practices across projects.
Requirements
- Bachelor’s or Master’s degree in Automation Engineering, Robotics, Mechatronics, Industrial Engineering, or equivalent experience.
- Minimum 5 years of experience in industrial automation and/or robotic line implementation.
- Proven experience with Siemens PLC programming.
- Proven experience programming industrial robots, preferably FANUC.
- Ability to work effectively in a manufacturing / production environment.
- Strong problem-solving, analytical, and troubleshooting skills.
- English proficiency (reading, writing, speaking).
- Experience with spot-welding automation and clamping systems.
- Experience using offline programming and simulation tools (Process Simulate, Roboguide, Real Time Robotics).
- Basic CAD experience (e.g., CATIA V5).
- Knowledge of vision systems (e.g., Keyence).
- Experience in railway or rolling-stock manufacturing.
- Familiarity with Lean, Kaizen, or continuous improvement tools.
- Hands-on, proactive, and detail-oriented mindset.
- Strong communication and teamwork skills.
- Ability to manage priorities and work under time pressure.
- Willingness to support shop-floor activities.
Skills
- Siemens PLC programming
- FANUC robot programming
- Automation
- Robotics
- Troubleshooting
- Process Simulate
- Roboguide
- Real Time Robotics
- CAD
- CATIA V5
- Vision systems
- Keyence
- Lean
- Kaizen
- Continuous improvement
Location
- Hornell, NY, US
Work Type
- Full-time
- Onsite
Experience Level
- Minimum 5 years of experience
Education Level
- Bachelor’s or Master’s degree in Automation Engineering, Robotics, Mechatronics, Industrial Engineering, or equivalent experience.
Salary/Compensations
- $78,000 - $108,000
Benefits
- Comprehensive and competitive social coverage (life, medical, 401k).
About the Company
- At Alstom, we understand transport networks and what moves people. From high-speed trains, metros, monorails, and trams, to turnkey systems, services, infrastructure, signalling and digital mobility, we offer our diverse customers the broadest portfolio in the industry. Every day, 85,000 colleagues lead the way to greener and smarter mobility worldwide, connecting cities as we reduce carbon and replace cars.
Equal Opportunity
- As a global business, we’re an equal-opportunity employer that celebrates diversity across the 63 countries we operate in. We’re committed to creating an inclusive workplace for everyone.