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About the Role
Seeking a hands-on Process Engineer to take technical ownership of aerospace electroplating and metal-finishing processes. This role is for an engineer or plating process specialist comfortable with drawings, specifications, and translating technical requirements into practical instructions.
Responsibilities
- Provide technical ownership and continuous improvement for hard chrome plating and related aerospace electroplating processes.
- Support cadmium plating, electroless nickel, masking, chemical conversion coating, passivation, Nital Etch, cleaning, activation, stripping, baking and surface preparation.
- Develop, validate and maintain technique sheets, master routings, process plans and work instructions for new and existing aerospace components.
- Translate customer drawings, purchase orders and aerospace specifications into clear production requirements, including process sequence, specification revision, critical parameters, masking boundaries, tooling, inspection points and required records.
- Engineer plating methods for precision-machined components involving dimensional buildup, plating allowance, inside and outside diameters, runout, edge effects, current density and post-plating machining or grinding.
- Develop and improve racks, fixtures, plugs, masking methods, auxiliary anodes, shields and other tooling required for consistent results.
- Establish and control critical parameters such as bath chemistry, temperature, amperage, voltage, current density, plating time, agitation, filtration and solution movement.
- Lead root-cause investigations involving adhesion failure, thickness variation, burning, pitting, nodules, roughness, porosity, corrosion failure and hydrogen-embrittlement risk.
- Partner with laboratory and chemical-control personnel on bath analysis, additions, contamination control, tank maintenance and corrective action.
- Support Nadcap Chemical Processing audits, corrective actions and objective evidence while contributing to AS9100 implementation and disciplined document control.
- Support new-product introduction, first-article readiness, process validation and customer or original equipment manufacturer technical reviews.
- Train plating technicians, maskers, supervisors, planners and inspectors on process requirements and technical fundamentals.
- Improve first-pass yield, process capability, cycle time, repeatability and reduction of rework and scrap.
Requirements
- 5+ years of direct plating process engineering, technical process ownership or advanced manufacturing experience involving aerospace electroplating or chemical processing.
- US Citizen or Permanent Resident status required.
- Hands-on technical knowledge of hard chrome plating in an aerospace, aviation, defense or similarly controlled precision-manufacturing environment.
- Experience processing precision-machined components where plating thickness, dimensional tolerance, masking boundaries and post-processing are critical.
- Ability to interpret aerospace drawings, specifications, purchase-order requirements and process standards.
- Working knowledge of plating chemistry, electrochemistry, current density, rectification, anode and cathode relationships, bath control, filtration and process troubleshooting.
- Experience developing or maintaining technique sheets, routings, work instructions, process plans or other controlled manufacturing documentation.
- Demonstrated root-cause analysis, corrective-action and technical-writing ability.
- Ability to work full-time and on-site.
- Equivalent hands-on aerospace plating experience will be considered.
- A specific degree is not required when the candidate can demonstrate the technical depth needed to own these processes.
Skills
- Aerospace electroplating
- Metal finishing
- Hard chrome plating
- Cadmium plating
- Electroless nickel
- Masking
- Chemical conversion coating
- Passivation
- Nital Etch
- Cleaning
- Activation
- Stripping
- Baking
- Surface preparation
- Technique sheets
- Master routings
- Process plans
- Work instructions
- Customer drawings
- Purchase orders
- Aerospace specifications
- Plating methods
- Precision-machined components
- Dimensional buildup
- Plating allowance
- Inside and outside diameters
- Runout
- Edge effects
- Current density
- Post-plating machining
- Post-plating grinding
- Racks
- Fixtures
- Plugs
- Auxiliary anodes
- Shields
- Tooling
- Bath chemistry
- Temperature control
- Amperage control
- Voltage control
- Agitation
- Filtration
- Solution movement
- Root-cause investigations
- Adhesion failure analysis
- Thickness variation analysis
- Burning analysis
- Pitting analysis
- Nodules analysis
- Roughness analysis
- Porosity analysis
- Corrosion failure analysis
- Hydrogen-embrittlement risk assessment
- Bath analysis
- Chemical additions
- Contamination control
- Tank maintenance
- Corrective action
- Nadcap Chemical Processing audits
- AS9100 implementation
- Document control
- New-product introduction support
- First-article readiness
- Process validation
- Technical reviews
- Process training
- First-pass yield improvement
- Process capability improvement
- Cycle time reduction
- Repeatability improvement
- Rework reduction
- Scrap reduction
- Electrochemistry
- Rectification
- Anode and cathode relationships
- Bath control
- Process troubleshooting
- Technical writing
Location
- Sun Valley, California
Work Type
- Full-time
- On-site
Experience Level
- 5+ years
Education Level
- Equivalent hands-on aerospace plating experience considered
- Specific degree not required if technical depth is demonstrated
Salary/Compensations
- USD 118000 - USD 145000
About the Company
- Established Southern California aerospace-processing operation.
Equal Opportunity
- The employer provides equal employment opportunities to qualified applicants and employees in accordance with applicable federal, state and local law.