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About the Role
Responsible for programming, developing, and debugging processes; setting up, programming, and operating CMM machines on complex jobs to produce precision machined parts efficiently and with high quality. This position also trains CMM Set-up/Operators levels I & II and assists operators with new processes and programs.
Responsibilities
- Setup and program CMM machine using proper procedures and equipment to establish and ensure consistent and efficient operation, optimum perishable tooling usage, and acceptable quality levels.
- Operate CMM machine, running new and existing jobs per established processes.
- Work with other CNC personnel in debugging and developing new production processes.
- Utilize a full range of precision tools and special purpose instrumentation such as dial indicators, optical comparators, and coordinate measuring machines to measure dimensions where tolerances are often exacting and parts are intricate in nature.
- Perform complex calculations to determine angles, tolerances, dimensions, and other specified measurements.
- Devise alternate methods of holding and setting up work for inspection where existing procedures and tools cannot be applied.
- Apply creative abilities to develop new inspection techniques that are efficient and cost effective.
- Provide training and instruction as needed to set-up operators, operators and trainees in the operation and preventive maintenance of CMM machines and proper usage of required inspection equipment.
- Establish and perform required inspection duties to maintain acceptable quality levels.
- Work closely with machinists to determine complex set up procedures or performs special evaluations as requested.
- Work closely with engineering regarding technical issues (i.e. tooling, defining inspection methods, field return analysis, etc.) and problem resolution.
- Record Statistical Process Control data as required.
- Follow company policies as outlined in the employee handbook.
- Complete job related paperwork accurately and completely.
- Understand basic Vantage system for time reporting purposes.
- Understand how to use elementary statistical tools for problem identification and analysis.
- Assist other department operators when required or directed.
- Perform other duties as assigned.
Requirements
- Requires a sound knowledge of CNC machines and CNC programming.
- Must be well versed in the use of production gauging, open plate measurement, statistical process control and blueprint reading/geometrical tolerancing.
- Must possess good interpersonal skills to work both with fellow employees and customers.
- Requires good working knowledge of tooling concepts, machining practices, and troubleshooting/debugging processes.
- Ability to read and interpret documents such as safety rules, operating and maintenance instructions and procedure manuals.
- Ability to write routine reports and correspondence.
- Ability to speak effectively before groups of customers or employees of organization.
- Ability to add, subtract two-digit numbers and to multiply and divide with 10’s and 100’s.
- Ability to perform arithmetic operations using units of American money and weight measurement, volume and distance.
- Ability to use advanced arithmetic.
- Ability to apply common sense understanding to carry out instructions furnished in written, verbal or diagram form.
- Ability to deal with problems involving several concrete variables in standardized situations.
- Regularly required to stand; walk; use hands or fingers, handle, or feel; reach with hands and arms.
- Frequently required to sit.
- Must regularly lift and/or move up to 15 pounds, occasionally lift and/or move up to 25 pounds, and occasionally lift and/or move up to 40 pounds.
- Specific visual abilities required include close vision, peripheral vision, depth perception and an ability to monitor product visually.
- Regularly exposed to moving mechanical parts.
- Minimally exposed to fumes or airborne particles, toxic or caustic chemicals, minimal exposure to extreme heat and vibrating machinery.
- Noise level in the work environment is usually moderate.
Skills
- CMM programming
- CMM operation
- Process development
- Debugging
- Precision machining
- Quality control
- Tooling usage
- Precision measurement
- Statistical Process Control (SPC)
- Blueprint reading
- Geometrical tolerancing
- Interpersonal skills
- Tooling concepts
- Machining practices
- Troubleshooting
- Vantage system
- Elementary statistical tools
Experience Level
- One to two years related experience
Education Level
- Bachelor’s degree (B.A.) from four-year college or university
- Equivalent combination of education and experience
About the Company
- PGM is a process-driven company that is totally committed to customer satisfaction, evident by performance through the prevention of non-conformances at all stages of our relationship with purchasers of our products.
- All employees are empowered to identify problems with system, process or product quality and whenever possible, prevent discrepancies and suggest continuous improvement opportunities.
- PGM’s mission, vision and value statements are published in the Quality Management System (QMS) Policy Manual and posted throughout the building.
- The PGM QMS manual details the responsibilities that all employees share in the overall documented quality system.