Sr. Maintenance Technician - PLC at Niagara Bottling | Johnstown, NY, US | Rezi

Sr. Maintenance Technician - PLC at Niagara Bottling

Sr. Maintenance Technician - PLC

Niagara Bottling · Johnstown, NY, US

1 months ago

Sr. Maintenance Technician - PLC

Niagara Bottling · Johnstown, NY, US

2 months ago
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About the Role

The Sr. Maintenance Technician-PLC ensures equipment uptime through timely, in-depth electrical troubleshooting of 480VAC & 24VDC components. This role acts as a subject matter expert on operating systems, frequency drives, HMI, and data collection. The technician performs troubleshooting and repair of facilities and auxiliary equipment, develops and implements best practices, and champions continuous improvement through preventative and predictive maintenance.

Responsibilities

  • Adhere to and enforce highest standards in safety and good manufacturing practices plant-wide
  • Train and lead Operators, Mechanics and Supervisors on technical procedures related to high-speed bottle manufacturing and packaging
  • Work directly with plant leadership to develop and execute projects involving continuous improvement, upgrades, and the resolution of re-occurring problems
  • Rapid identification of machine problems to minimize equipment downtime with root cause analysis conducted to prevent re-occurrence
  • Partner with other Sr. Maintenance Technicians to resolve cross-functional problems
  • Use of available software systems to analyze and identify issues to drive throughput performance
  • Define requirements and lead overhaul efforts to rebuild equipment to like-new status during planned downtime
  • Transfer knowledge to Niagara team members to develop operating and troubleshooting procedures in bottling production specialization areas (Blow molding, Filling/capping, Labeling, Dry-end packaging)
  • Transfer knowledge to Niagara team members to develop operating and troubleshooting procedures in injection technology areas (Husky injection molding machines, auxiliary systems, mold systems, plastic processing)
  • Create SOP’s for troubleshooting machines, and upload them to BDA system
  • Regular and predictable attendance, as well as required on-call availability, are essential functions of the job to ensure equipment and facility up-time.
  • Ability to stand or walk for extended periods of time in a manufacturing environment.
  • Ability to lift up to 50 lbs.

Requirements

  • 6 Years – Experience in an electrical maintenance environment
  • 6 Years – Experience in Position
  • 4 Years – Experience managing people/projects
  • Effective communication of issues and solutions to cross-functional team members
  • Ability to read and interpret schematics: electrical and instrumentation diagrams
  • Familiarity with all basic hand tools, multi-meter and PLC Hardware (I/O modules, communication modules, CPUs and safety relays)
  • Knowledgeable on RSLogix 5000, SIMATIC Step 7 and Factory Talk Studio
  • Willingness to be a technical leader and trainer within the automation and electrical area of the plant or machine center
  • Skilled in the repair of variable frequency drives, servomotors and controllers, communication systems (asi-bus, can-bus, profi- bus, ethernet), PLC input/output cards, and safety modules
  • Demonstrated ability to communicate effectively and resolve issues across multiple departments and levels of the organization
  • Experience with Microsoft Word, Excel, and Outlook
  • Will need own toolbox and basic tools
  • 10+ Years– Experience in an electrical maintenance environment (Preferred)
  • 10+ Years – Experience working in Position (Preferred)
  • 6 Years – Experience managing people/projects (Preferred)
  • 4 years of experience in troubleshooting one of the following operating systems: Allen Bradley (AB), B&R or Siemens (Preferred)
  • 4 years of experience in an electro-mechanical role with Krones, Husky, Sidel, or other packaging or bottling equipment (Preferred)
  • 1 year of experience leading and developing others on the functionality and repair of electro-mechanical equipment (Preferred)
  • 2 years of experience creating process improvements or continuous improvement initiatives (Preferred)
  • Skilled in layout and installation of electrical and communication lines (Preferred)
  • Skilled working with electrical systems including 480VAC & 24VDC power (Preferred)
  • Ability to read and interpret schematics: process and instrumentation diagrams (Preferred)
  • Proficiency in troubleshooting one or more of the following automation systems: Allen Bradley (AB), B&R, and/or Siemens (Preferred)
  • Working experience with RSLogix 5000, SIMATIC Step 7, and Factory Talk Studio (Preferred)
  • Understanding of binary numbers and computer infrastructure (Preferred)
  • Knowledge of COPA-Data Zenon, SEW Motion Studios, and/or B&R Automation Studios (Preferred)

Skills

  • Allen Bradley (AB)
  • B&R automation
  • Siemens
  • Zenon
  • Frequency drives
  • Human machine interface (HMI)
  • Data collection/system backups
  • RSLogix 5000
  • SIMATIC Step 7
  • Factory Talk Studio
  • Variable frequency drives
  • Servomotors and controllers
  • Communication systems (asi-bus, can-bus, profi- bus, ethernet)
  • PLC input/output cards
  • Safety modules
  • Microsoft Word
  • Microsoft Excel
  • Microsoft Outlook
  • Blow molding
  • PET processing
  • Filling/capping
  • Beverage processing methods
  • Cap feeding systems
  • Vision inspection systems
  • Laser date coders
  • Conveying systems
  • Labeling technology
  • Hot melt gluing systems
  • Dry-end packaging
  • Case packers
  • Case conveyors
  • Conventional and robotic palletizers
  • Stretch wrappers
  • Husky injection molding machines
  • Hydraulic systems
  • Pneumatic systems
  • Electromechanical systems
  • Resin handling/blending
  • Resin drying
  • Dehumidification
  • Mold systems
  • Plastic processing
  • Krones
  • Sidel
  • KHS
  • Sacmi
  • Tech Long
  • SEW Motion Studios
  • B&R Automation Studios

Location

  • NEW YORK

Work Type

  • Full-time

Experience Level

  • Senior
  • 6 Years – Experience in an electrical maintenance environment
  • 6 Years – Experience in Position
  • 4 Years – Experience managing people/projects
  • 10+ Years– Experience in an electrical maintenance environment (Preferred)
  • 10+ Years – Experience working in Position (Preferred)
  • 6 Years – Experience managing people/projects (Preferred)
  • 4 years of experience in troubleshooting one of the following operating systems: Allen Bradley (AB), B&R or Siemens (Preferred)
  • 4 years of experience in an electro-mechanical role with Krones, Husky, Sidel, or other packaging or bottling equipment (Preferred)
  • 1 year of experience leading and developing others on the functionality and repair of electro-mechanical equipment (Preferred)
  • 2 years of experience creating process improvements or continuous improvement initiatives (Preferred)

Education Level

  • High School Diploma or GED
  • Associate's Degree in manufacturing, manufacturing technology, mechatronics, industrial manufacturing, manufacturing automation or other similar manufacturing-related specialization (Preferred)

Salary/Compensations

  • $42.94 - $60.11 / Hourly

Benefits

  • Paid Time Off for holidays, sick time, and vacation time
  • Paid parental and caregiver leaves
  • Medical, including virtual care options
  • Dental
  • Vision
  • 401(k) with company match
  • Health Savings Account with company match
  • Flexible Spending Accounts
  • Expanded mental wellbeing benefits including free counseling sessions for all team members and household family members
  • Family Building Benefits including enhanced fertility benefits for IVF and fertility preservation plus adoption, surrogacy, and Doula reimbursements
  • Income protection including Life and AD&D, short and long-term disability, critical illness and an accident plan
  • Special discount programs including pet plans, pre-paid legal services, identity theft, car rental, airport parking, etc.
  • Tuition reimbursement, college savings plan and scholarship opportunities

About the Company

  • At Niagara, we’re looking for Team Members who want to be part of achieving our mission to provide our customers the highest quality most affordable bottled water.
  • Work in an entrepreneurial and dynamic environment with a chance to make an impact.
  • Develop lasting relationships with great people.
  • Have the opportunity to build a satisfying career.

Equal Opportunity

  • Los Angeles County applicants only* Qualified applicants with arrest or conviction records will be considered for employment in accordance with the Los Angeles County Fair Chance Ordinance for Employers, the California Fair Chance Act, and any other applicable local and state laws.
  • Any employment agency, person or entity that submits a résumé into this career site or to a hiring manager does so with the understanding that the applicant's résumé will become the property of Niagara Bottling, LLC. Niagara Bottling, LLC will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.
  • Employment agencies that have fee agreements with Niagara Bottling, LLC and have been engaged on a search shall submit résumé to the designated Niagara Bottling, LLC recruiter or, upon authorization, submit résumé into this career site to be eligible for placement fees.