About the Role
Ironsite is seeking a Prototyping Lab Technician to build, test, and iterate on new hardware ideas, transforming them into field-ready devices. This role involves hands-on work with hardware, close collaboration with engineering teams, and direct involvement in the loop from lab to field validation.
Responsibilities
- Assemble complex electromechanical prototypes and proof-of-concept devices.
- Perform fine-pitch SMT and through-hole soldering, PCB rework, wire harness assembly, and connector crimping.
- Support new hardware revisions through iterative build cycles, ensuring high build quality.
- Design custom test fixtures, jigs, cabling harnesses, and small mechanical parts in CAD.
- Fabricate custom parts using rapid prototyping tools like 3D printers, laser cutters, and CNC mills.
- Iterate quickly on fixture and part designs based on build and test process needs.
- Run functional, stress, reliability, and environmental tests according to engineering plans.
- Use standard lab instrumentation to characterize hardware and isolate issues.
- Collect, document, and report clean test data.
- Get new hardware revisions from the lab onto active jobsites for real-world testing.
- Prepare, pack, and ship prototype devices with necessary documentation.
- Debug field issues remotely and travel to jobsites to support hardware validation.
- Bring structured feedback from the field back into the lab for future iterations.
- Identify, debug, and troubleshoot prototype hardware or wiring issues.
- Support engineering investigations with data and hands-on iteration.
- Help engineers separate design issues from build issues.
- Maintain an organized, safe, and well-equipped R&D workshop.
- Manage parts inventory, tool calibration, and equipment upkeep.
- Keep the lab ready for the next build cycle.
Requirements
- 2-5+ years of hands-on experience as an R&D technician, prototype assembler, or bench technician.
- Strong proficiency in soldering (SMT and through-hole), component rework, wire stripping, and connector crimping.
- Strong mechanical assembly skills using precision tools.
- Working proficiency in CAD (SOLIDWORKS, Onshape, Fusion 360, or similar) for designing and iterating on test fixtures, custom cabling, and small mechanical pieces.
- Hands-on experience with rapid prototyping tools: 3D printers, laser cutters, or benchtop CNC.
- Ability to read and interpret mechanical CAD drawings, electrical schematics, and bills of materials.
- Familiarity with standard electrical test equipment: multimeters, oscilloscopes, power supplies, logic analyzers.
- Strong practical troubleshooting skills and a methodical approach to identifying hardware bugs.
- Clear written and verbal communication skills.
- Willingness to travel to active jobsites occasionally (typically a few days per month).
- Comfort working in a fast-paced startup environment where priorities shift quickly.
- Prior experience supporting hardware development at a wearables, consumer electronics, or ruggedized hardware company is strongly preferred.
- IPC-A-610 or IPC J-STD-001 soldering certifications are strongly preferred.
- Experience supporting field deployment or field testing of hardware is strongly preferred.
- Basic familiarity with microcontroller setup (Arduino, Raspberry Pi, or similar) or automated test software (LabVIEW, Python scripts) is preferred.
- Associate's degree or trade certification in Electronics, Mechanical Technology, or a related field is nice to have.
- Experience supporting camera or optical assembly work is nice to have.
- Familiarity with battery pack assembly and safe handling procedures is nice to have.
- Experience with small production runs, pilot builds, or NPI ramp support is nice to have.
Skills
- Soldering
- SMT soldering
- Through-hole soldering
- PCB rework
- Wire harness assembly
- Connector crimping
- CAD design
- SOLIDWORKS
- Onshape
- Fusion 360
- 3D printing
- Laser cutting
- CNC machining
- Electrical schematics interpretation
- Bill of Materials interpretation
- Multimeter usage
- Oscilloscope usage
- Power supply usage
- Logic analyzer usage
- Troubleshooting
- Communication
- Microcontroller setup
- Automated test software
- LabVIEW
- Python scripting
- Camera assembly
- Optical assembly
- Battery pack assembly
- NPI support
Location
- San Francisco Bay Area
Work Type
- On-site
- Occasional travel
Experience Level
- 2-5+ years
Education Level
- Associate's degree or trade certification (nice to have)
Salary/Compensations
- $100k-$200k per year
Benefits
- Significant early-stage equity
- Health insurance
- Dental insurance
- Vision insurance
- 401(k) with 6% match
- Daily catered breakfast and lunch
About the Company
- Ironsite is building the intelligence layer for the physical world, designing wearable hardware and using AI models to analyze construction footage and provide actionable insights.
- The company accelerates construction speed, efficiency, and predictability for complex infrastructure projects.
- Ironsite operates with a pro-worker philosophy, aiming to empower the workforce through technology.
- The company's technology provides better visibility on-site for craft workers and project leaders.
- Ironsite is deployed on large construction projects, having captured over 100,000 hours of footage.
- The company processes thousands of hours of site activity daily with a worker opt-out rate below two percent.
- Ironsite's workforce-first architecture anonymizes devices, captures no audio, and never releases raw video.
- Ironsite is backed by leading investors and prominent operators in technology and construction.
- The company believes it is building the foundation for the future of construction, creating an operating system for the physical world.
- Ironsite aims to foster greater respect for the workforce, valuing craft workers and enabling autonomous construction.
