About the Role
The Sr. Quality Engineer will drive continuous quality improvement through the development and use of a customized QMS, KPIs, effective root cause analysis, and problem resolution. This role requires close interaction with the supply chain, manufacturing, and other cross-functional departments to ensure designs meet all cross-functional requirements. The ideal candidate must be self-motivated, able to handle multiple project assignments, and willing to learn and adapt in a fast-paced engineering organization.
Responsibilities
- Develop, implement, and maintain a certified QMS to ISO 9001:2015.
- Work with Manufacturing and Engineering teams to develop and revise effective procedures that comply with ISO 9001:2015 QMS requirements while maintaining lean operations.
- Provide training and support to operations personnel in all aspects of quality.
- Provide technical leadership and mentor other members of the Ops QA Team.
- Conduct QMS audits to drive process standardization, waste elimination, and compliance to ISO 9001:2015 standard.
- Provide support for product development and new product introduction process (NPI), including technical benchmarking and capability assessments.
- Collaborate with design engineers to develop robust inspection and verification test strategies to ensure safe, reliable products are implemented.
- Review user documentation to ensure that required warnings, labels, and symbols are properly documented as required by standards.
- Help to develop IQ/OQ/PQ for new equipment and fixtures and execute verification / validation qualifications.
- Review design specifications and design outputs (reports, prints, etc.) to assure that appropriate design requirements are specified and confirm quality requirements prior to successful design transfer to manufacturing and suppliers.
- Lead and/or participate in complaint investigations, failure analysis of returned products, and issues resulting in a stop ship/stop production; document findings, provide reports and analysis; apply root cause analyses using 5Why, Fishbone diagrams etc; drive implementation of solutions to prevent recurrence of root causes.
- Participate in Engineering Change Order process (ECO) and New Product Introduction process (NPI).
- Develop quality control plans and risk assessments reviews.
- Develop and maintain a detailed understanding of Plug Power products and related understanding of existing designs and functionality.
- Represent Plug Power in a professional manner at all times and in all interactions.
- Perform all other duties as assigned.
Requirements
- Bachelor's degree in Electrical and /or Mechanical Engineering or similar technical field. Associates degree considered with additional experience.
- 5 -7 years related quality experience in a manufacturing environment.
- Knowledge of quality system methodologies including 8D, Lean, 5 Why’s, Pareto Analysis, Six Sigma, 8-D.
- Knowledge of ISO 9001:2015 or ISO13485 and other recognized international quality system standards.
- Working knowledge of domestic and international regulatory and compliance schemes: UL, IEC, CE, GSA, CSA, FCC, CB Scheme, CE Directives (LVD, EMC, RoHS, REACH, CA65, Energy Efficiency).
- Ability to read mechanical drawings and prints.
- Knowledge of machining, sheet metal fabrication, and assembly practices.
- Must work well with diverse groups of people and be able to function independently or collaboratively in a team setting.
- Strong problem-solving skills.
- Strong organizational skills.
- Project management skills.
- Attention to detail.
- Strong written and verbal communication skills.
- Advanced computer skills using Microsoft Office applications.
- Must have a valid driver’s license in good standing and the ability to travel.
- Exempt employees are expected to work as many hours as is necessary to complete their job responsibilities. This may require they work more than eight hours a day and more than five days or 40 hours per week.
Skills
- QMS
- KPIs
- Root cause analysis
- Problem resolution
- ISO 9001:2015
- Lean operations
- Technical leadership
- Process standardization
- Waste elimination
- Product development
- New product introduction (NPI)
- Inspection
- Verification test strategies
- User documentation review
- IQ/OQ/PQ
- Verification qualifications
- Validation qualifications
- Design specifications review
- Design outputs review
- Design transfer
- Complaint investigations
- Failure analysis
- Stop ship
- Stop production
- 5Why
- Fishbone diagrams
- Engineering Change Order (ECO)
- Quality control plans
- Risk assessments
- Mechanical drawings
- Machining practices
- Sheet metal fabrication practices
- Assembly practices
- Problem-solving
- Organizational skills
- Project management
- Attention to detail
- Written communication
- Verbal communication
- Microsoft Office
Work Type
- Exempt (salaried)
Experience Level
- 5 -7 years related quality experience
Education Level
- Bachelor's degree in Electrical and /or Mechanical Engineering or similar technical field
- Associates degree considered with additional experience
Salary/Compensations
- $95,040.00 - $142,500.00
Benefits
- Health, Dental & Vision Insurance eligibility starting from the first day of hire
- 401(k) with 5% company match
- Bonus eligibility
- Paid time off including vacation, personal and sick time
- Paid Holidays
- Wellness Reimbursement Program
- Potential to apply for Tuition Reimbursement
- Fertility and Family Building Benefit
- Employee Referral program
- Employee Assistance Program
About the Company
- Plug Power Inc. is committed to creating a diverse environment and is proud to be an equal opportunity employer.
Equal Opportunity
- All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.
