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About the Role

BAE Systems is seeking a motivated and detail-oriented Reliability Engineer to ensure the reliability and performance of their systems. This role offers opportunities for growth, skill expansion, and increased responsibilities within the company.

Responsibilities

• Analyze failed hardware and software components to determine root cause and assist in developing corrective actions.
• Collaborate with internal teams (Quality, Hardware Design, Manufacturing, Software Engineering) to gather information and implement solutions.
• Interface with Suppliers/Vendors to review their failure analysis findings and drive resolution.
• Perform detailed failure analysis using various techniques.
• Author customer-facing failure reports and narratives.
• Maintain and update the FRACAS database.
• Review and interpret data from manufacturing process monitoring, ESS, and system testing.
• Collaborate with test teams to investigate failure modes and refine test procedures.
• Collect, analyze, and interpret reliability data to identify trends and quantify product reliability.
• Utilize statistical tools and techniques to assess system reliability and predict future performance.
• Develop and maintain reliability prediction models.
• Perform Reliability Growth Analysis.
• Contribute to the development of reliability test plans and strategies.
• Perform Maintainability analysis and estimate Mean Time To Repair (MTTR).
• Perform system-level testability analysis.
• Support the development and implementation of diagnostic procedures.
• Identify opportunities to improve manufacturing processes, design practices, and quality control procedures.
• Contribute to the development and implementation of corrective and preventative actions (CAPA).
• Participate in Design for Reliability (DFR) and Design for Manufacturability (DFM) reviews.
• Lead small-scale reliability improvement projects.
• Create and maintain detailed documentation of reliability findings.
• Prepare and deliver presentations summarizing reliability findings.

Requirements

• Bachelor’s degree in engineering (Electrical, Mechanical, Aerospace, Systems, or related field) with at least 4 years of experience (2 years with a Masters degree).
• Strong analytical and problem-solving skills.
• Excellent written and verbal communication skills.
• Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint).
• Ability to work independently and as part of a team.
• Ability to obtain/maintain a security clearance.
• Lead reliability science initiatives, including failure analysis, proposal development, and program status management.
• Proven ability to lead cross-functional teams.

Skills

• Failure Analysis
• FRACAS
• Root Cause Analysis
• Weibull analysis
• MTBF/MTTR calculations
• FMECA
• Hypothesis testing
• Reliability Growth Analysis
• Maintainability analysis
• Testability analysis
• Design for Reliability (DFR)
• Design for Manufacturability (DFM)
• Microsoft Office Suite (Excel, Word, PowerPoint)
• Python or other scripting languages for data analysis

Location

• Northern New Jersey area

Work Type

• Full-Time
• Virtual interviews will be accommodated

Experience Level

• 4 years of experience (2 years with a Masters degree)

Education Level

• Bachelor’s degree in engineering (Electrical, Mechanical, Aerospace, Systems, or related field)
• Masters degree

Salary/Compensations

• $105827 - $179906

Benefits

• Health, dental, and vision insurance
• Health savings accounts
• 401(k) savings plan
• Disability coverage
• Life and accident insurance
• Employee assistance program
• Legal plan
• Discounts on home, auto, and pet insurance
• Paid time off
• Paid holidays
• Paid parental leave
• Military leave
• Bereavement leave
• Applicable federal and state sick leave
• Company recognition program

About the Company

• BAE Systems is a leading global defense, security, and aerospace company.
• We deliver a full range of products and services for air, land and naval forces, as well as advanced electronics, information technology solutions, and cyber security.
• BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc.
• Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics.
• Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space.

Equal Opportunity

• BAE Systems is committed to supporting our customers.
• Improving the future and protecting lives is an ambitious mission.
• Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions.
• At BAE Systems, you’ll find a rewarding career that truly makes a difference.