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About the Role

Seeking a skilled and innovative Special Process - Non-Conventional Machining (NCM) Engineer to support and optimize advanced machining processes including Laser cutting, EDM (Wire), Chemical processing and other non-traditional methods. This role is critical in developing, qualifying, and maintaining processes that meet stringent aerospace and precision manufacturing standards.

Responsibilities

• Perform and/or review daily, weekly, monthly, periodic testing such as Chemical Adjustments, Conductivity/TDS, Resistivity, Chloride Determination by Argentometric Titration, Acid Acceptance, Nitric Acid Percentage by Potentiometric Titration, Free Acid by Normality, alloy contamination by ICP, Stock Loss, Etch Rate, Hydrogen content/pick up, Stress Corrosion, pH and capability testing.
• Work with internal team and customers to improve CP and NCM op sheets, schedules, software control, databases, data cards, set up sheets, work instructions, routers/travelers and procedures.
• Perform annual internal audits against customer and Nadcap checklists for Chemical Processing: Alkaline Cleaning, Acid Cleaning, Pre-Penetrant Etch, Solution Analysis, Dry Film Lubricant/Paint, Grit Blasting and Vapor Degreasing.
• Perform annual internal audits against customer and Nadcap checklists for Non-Conventional Machining: Laser Beam Metal Removal including Cutting/Drilling and Electro Discharge Machining.
• Perform in person weekly walk throughs of all CP and NCM areas to ensure processes are robust and in compliance with customer and Nadcap specifications.
• Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components.
• Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements.
• Define and document machining process flows, tooling, fixtures, and quality checkpoints.
• Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements.
• Drive root cause analysis and continuous improvement in response to process deviations or quality issues.
• Select and manage suppliers or subcontractors for outsourced NCM processes.
• Train operators and technicians on safe and effective use of non-conventional machining equipment.
• Stay current with industry trends, technologies, and best practices in advanced machining.

Requirements

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) – OR – in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.).
• 2+ years of experience in a manufacturing or quality engineering role.
• Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future.
• Must be able to perform work subject to ITAR/EAR regulations.
• Requires mobility in a manufacturing plant environment while using Personal Protective Equipment.
• Must be able to frequently sit, stand and walk.
• Must be able to lift and carry up to 50 pounds.
• Capable of being forklift, scissor lift, and boom lift certified.
• Must be able to climb ladder, work on platforms, and climb stairs.
• Personal protective equipment (e.g., safety glasses and safety shoes) is required on the shop floor.
• Occasional weekend and evening work may be required to accommodate priorities, deadlines, and schedules.

Skills

• Laser cutting
• EDM (Wire)
• Chemical processing
• Non-traditional machining methods
• Programming Laser and EDM machines
• Process documentation
• Process validation
• Reading and interpreting complex engineering drawings and GD&T
• Special process audits
• NADCAP accreditation requirements
• CNC
• CMM
• Precision inspection tools
• CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
• Titrations
• Chemical testing

Location

• Whitesboro, NY

Work Type

• Full-time
• Onsite

Experience Level

• 3+ years of experience in non-conventional machining
• 7+ years of experience in non-conventional machining (in lieu of degree)
• 2+ years of experience in a manufacturing or quality engineering role

Education Level

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field

Benefits

• Health and disability insurance
• 401(k) match
• Flexible spending accounts
• EAP
• Paid time off
• Company-paid holidays

About the Company

• Global manufacturer of complex aircraft engine components.
• Founded on a commitment to relentless, continuous, operational improvement and extraordinary customer service.
• Prides itself on competitive cost structure, exceptional on-time delivery, and industry-leading quality.
• Cultivates long-term relationships with customers around the world through respect, teamwork, technology, and trust.
• Driven to develop industry leading process innovations and manufacturing techniques.
• Exceptional quality is driven by a deep investment in and the daily practice of continually improving people, processes, and products.

Equal Opportunity

• Pursuit Aerospace is an Equal Opportunity Employer.
• Adheres to all applicable federal, state, and local laws governing nondiscrimination in employment.
• All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.