About the Role
This role provides technical leadership and enhances quality system activities within a pharmaceutical manufacturing environment. The Quality Assurance Engineer Director oversees a team focused on improving process robustness, strengthening inspection readiness, and applying engineering, analytical, and risk-based thinking to identify systemic issues.
Responsibilities
- Leads a team that authors complex quality event investigations (deviations, complaints, non-conformances, and OOS), protocols (reworks and reprocessing), risk assessments, and CAPAs.
- Applies structured problem-solving methodologies (e.g., lean and six-sigma, DMAIC, root cause analysis, FMEA, fishbone, 5-Why) to drive high-quality, defensible conclusions.
- Ensures all documentation meets cGMP, FDA, EMA, and internal quality standards, with a focus on clarity, logic, and inspection-ready narratives.
- Reviews and challenges investigation content prepared by cross-functional teams to elevate overall quality and consistency.
- Drives the development of robust, risk-based CAPAs that address true root causes rather than symptoms.
- Assesses CAPA effectiveness and sustainability; identifies trends and opportunities for system-level improvements.
- Coaches and mentors Quality Engineer and related QA staff by modeling industry standard investigation practices.
- Analyzes trends across quality events to identify systemic risks, recurring failure modes, and opportunities for process improvement.
- Supports continuous improvement initiatives by translating quality data into actionable insights.
- Contributes to the design or enhancement of quality processes, templates, and tools to improve investigation quality and efficiency.
- Serves as a thought partner to operations and technical teams during issue resolution and change management activities.
- Acts as a trusted QA partner to external customers and internal departments including Manufacturing, Packaging, Engineering, Technical Operations, Accounts Management, and Supply Chain.
- Provides risk-based quality input to support sound business decisions while maintaining regulatory compliance.
- Supports inspection readiness activities, including responses to regulatory questions related to investigations and CAPAs.
- Completes internal audits and supports external audits of CPC operations.
Requirements
- Technical leadership and enhancement of quality system activities including quality event investigations, protocol writing, Annual Product Reviews, Stability Protocol and Report, Risk Assessments and CAPAs.
- Oversees a team that applies engineering, analytical, and risk-based thinking to identify systemic issues, improve process robustness, and strengthen inspection readiness.
- Define quality engineering strategies and lead cross-functional teams.
- Review advanced analytics and help modernize manufacturing systems.
- Serve as the subject matter expert on data aggregation and analysis for the company’s annual product review, continuous process verification and stability programs.
Skills
- Quality Assurance
- Pharmaceutical Manufacturing
- Quality Systems
- Technical Leadership
- Engineering
- Analytical Skills
- Risk-Based Thinking
- Problem-Solving Methodologies
- cGMP
- FDA
- EMA
- CAPA
- Root Cause Analysis
- FMEA
- Fishbone
- 5-Why
- Lean
- Six-Sigma
- DMAIC
- Data Aggregation
- Data Analysis
- Continuous Process Verification
- Stability Programs
- Change Management
- Auditing
Location
- Hauppauge, NY
Work Type
- Full-Time
Experience Level
- Director
Salary/Compensations
- $125,000 - $150,000 per year
