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About the Role

BAE Systems is seeking a proactive Sr. Principal Mechanical Engineer with analytical capabilities and demonstrated technical expertise to provide leadership and support to the design, development, integration/test, and production of dynamic optomechanical military systems. The engineer will work closely with hardware integrated into a variety of complex IR technology products including lasers, receivers, sensors, as well as multi-axis beam directors/gimbals. The individual must be a self-starter and is desired to have development experience working with integrated military electronic hardware and related test equipment.

Responsibilities

Execute individually and in small to large team environments through all phases of the product life cycle, including concept development, detail design, qualification, manufacturing transition, and production support.
Develop innovative and robust hardware solutions to meet demanding customer requirements.
Perform detailed design and analyses leveraging mechanical engineering expertise.
Work with 3D solid models, drawings, and documentation utilizing GD&T principles.
Perform analyses to assure fit & function.
Perform thermal, structural/stress, and vibration analyses.
Assess designs against environmental requirements.
Conduct test and verification efforts.
Partner with other engineering disciplines and operations personnel to develop solutions that adhere to UPC, DFT, and DFM requirements.
Support resolution of technical issues discovered during manufacture and test of deliverable hardware.
Evaluate and troubleshoot mechanical faults and issues.
Assess test failures for root cause.
Identify disposition/corrective actions.
Design test equipment to ensure the performance and integrity of manufactured products.

Requirements

Bachelor’s degree in Mechanical Engineering and 10+ years’ experience (8+ with a masters degree).
Demonstrated experience in Product development and support of DoD military electronics equipment.
Leadership of HW engineering teams in the design & development of military systems.
Working experience with lasers, receivers, fiber optics, and/or related IR technologies.
Solid fundamentals of mechanical design, analysis, and documentation principles.
Experience with state-of-the-art mechanical engineering development software tools.
Strong written and verbal communication skills including development of engineering documentation and presentations.
Motivated self-starter and problem solver with proven experience executing in multi-disciplinary teams.
Strong computer skills in basic MS office and technical programs.
Knowledge of engineering development processes.
Eligible to obtain a DOD Security Clearance.

Skills

Optomechanical design & analysis
Design and development of motion systems including motors, encoders, bearings, seals
Product/Factory Support of DoD military electronics/avionics equipment
State-of-the-art mechanical engineering design and development tools
Design and analysis of multilayer CCAs
Prototype & test activities utilizing a fully equipped environmental test facility
Hands-on laboratory experience with instrumentation, equipment, and processes
Knowledge/experience with optomechanical designs & developments
Knowledge of MIL specs & standards, industry standards including ASTM, SAE, DO
Experience in the design/development of active motion controlled hardware
Experience in the design and manufacture of electronic circuit card assemblies
ANSYS Workbench/Mechanical
PTC Creo
MATLAB/Simulink
Siemens NX
ANSYS Icepak
Knowledge of design for manufacturing (DFM) principles

Location

Onsite
Remote

Work Type

Hybrid Work Format
Full-Time

Experience Level

Sr. Principal

Education Level

Bachelor's degree in Mechanical Engineering
Master's degree

Salary/Compensations

$149603 - $254317

Benefits

Health, dental, and vision insurance
Health savings accounts
401(k) savings plan
Disability coverage
Life and accident insurance
Employee assistance program
Legal plan
Discounts on home, auto, and pet insurance
Paid time off
Paid holidays
Paid parental leave
Military leave
Bereavement leave
Applicable federal and state sick leave
Company recognition program for monetary or non-monetary recognition awards

About the Company

BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services.
Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems.
Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions.
As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale.
At BAE Systems, you’ll find a rewarding career that truly makes a difference.
Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics.
Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world.
Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space.
At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.

Equal Opportunity

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.