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About the Role

The Body Construction Manufacturing Engineer is responsible for developing, implementing, and optimizing vehicle body structures and assembly processes (Body-In-White). This role involves collaborating with cross-functional engineering groups to shape long-term production strategies, optimize manufacturing environments, and scale vehicle assembly.

Responsibilities

• Develop, implement, and validate scalable automotive body assembly equipment, tools, and manufacturing processes.
• Lead block planning and concept facility layouts to optimize floor space, material flow, and utility routing.
• Collaborate with Vehicle Engineering during early design phases to influence product architecture and ensure seamless manufacturability.
• Serve as the technical subject matter expert for automated framing, structural adhesive dispensing, dissimilar metal joining, and mechanical fastening.
• Create, update, and manage critical process documentation, including standard operating procedures, process failure mode and effect analysis (PFMEA), and Control Plans.
• Act as the primary technical liaison with external toolmakers and equipment integrators to oversee equipment validation and final commissioning.
• Establish and uphold manufacturing standards, providing mentorship and technical guidance to junior engineers as the department grows.

Requirements

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or related discipline, or equivalent practical experience.
• 10–15+ years of professional experience in automotive Body-in-White (BIW) manufacturing engineering.
• Deep expertise in advanced automotive joining technologies, automated framing systems.
• Proficiency in Geometric Dimensioning and Tolerancing (GD&T) and using CMM (Coordinate Measuring Machines) or laser scanning for precision validation.
• Development of PFMEA (Process Failure Mode and Effects Analysis), Control Plans, and Process Sheets.
• Experience developing RFQs for framing cells and fixtures, including vendor buyoffs and integration with robotics and conveyors.
• Proficiency in CAD software for process feasibility studies and fixture design reviews.
• Ability to conduct cycle time and downtime analysis to drive shop-floor efficiency.

Skills

• Automotive Body-in-White (BIW) manufacturing engineering
• Advanced automotive joining technologies
• Automated framing systems
• Geometric Dimensioning and Tolerancing (GD&T)
• CMM (Coordinate Measuring Machines)
• Laser scanning
• PFMEA (Process Failure Mode and Effects Analysis)
• Control Plans
• Process Sheets
• RFQs for framing cells and fixtures
• Robotics integration
• Conveyor integration
• CAD software
• Cycle time analysis
• Downtime analysis

Location

• California, Preferred
• United States with travel

Work Type

• Full-time

Experience Level

• Senior
• 10-15+ years

Education Level

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or related discipline, or equivalent practical experience.

Salary/Compensations

• $145,600—$156,000 USD

About the Company

• At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries.
• We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency.
• Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.
• Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.