About the Role
Allen Control Systems (ACS) is seeking an experienced and highly accountable Production Manager – Electrical Components to build and lead wire harness and PCBA manufacturing operations. This is a build role where you will establish the team, facility, and processes for high-volume IPC Class 3 harness manufacturing and own PCBA rework and processing operations.
Responsibilities
- Hire, train, and lead a team of harness assemblers, PCBA rework technicians, and production planners.
- Design and stand up the physical layout, workstations, and tooling for high-volume Class 3 harness production.
- Design and implement repeatable, documented processes for cutting, stripping, crimping, soldering, lacing/braiding, potting, and testing that meet IPC/WHMA-A-620 Class 3 standards.
- Own rework, repair, and reprocessing of PCBAs failing test or inspection, applying IPC-7711/7721 and J-STD-001 standards.
- Drive the daily manufacturing schedule to meet aggressive delivery milestones.
- Embody a 'hire slow, fire fast' methodology and maintain a culture of extreme ownership.
- Own the digital production flow within Odoo, ensuring accurate tracking of manufacturing orders, work centers, travelers/routings, and inventory movements.
- Implement and enforce rigorous QA/QC protocols, including IPC Class 3 inspection criteria and rework/repair traceability.
- Identify and correct underperformance in the process or team.
- Bridge the gap between Engineering, Supply Chain, and Production to resolve bottlenecks and implement DFM/DFA feedback.
Requirements
- 8+ years in manufacturing or production management, specifically with wire harness/cable assembly and/or PCBA manufacturing and rework.
- Deep, hands-on knowledge of IPC/WHMA-A-620 (harness) and IPC-7711/7721 & J-STD-001 (PCBA rework).
- IPC Class 3 experience required.
- Proven track record of managing production teams in a fast-paced, high-stakes environment.
- Comfortable making difficult personnel and operational decisions.
- Deep experience with ERP systems (Odoo highly preferred) for managing BOMs, inventory, travelers, and work orders.
- Track record of standing up or scaling a harness and/or PCBA production line, including facility layout, tooling selection, and workforce training/certification.
- A 'no-excuses' approach to meeting deadlines and solving equipment or supply chain stalls.
- Bachelor's degree in Engineering, Operations Management, a related field, or equivalent years of experience.
Skills
- Wire harness/cable assembly
- PCBA manufacturing
- PCBA rework
- IPC/WHMA-A-620
- IPC-7711/7721
- J-STD-001
- IPC Class 3
- ERP systems (Odoo preferred)
- BOM management
- Inventory management
- Work order management
- Facility layout design
- Tooling selection
- Workforce training
- Lean manufacturing principles
Location
- Austin, TX
- Pflugerville, TX
Work Type
- Onsite
- Full-time
Experience Level
- 8+ years in manufacturing or production management
- Production Manager
Education Level
- Bachelor's degree in Engineering, Operations Management, or related field
- Equivalent years of experience
Benefits
- Competitive salary
- ACS Equity Package
- Health, Dental, and Vision Insurance
- Paid Time Off
About the Company
- Allen Control Systems (ACS) is a cutting-edge defense startup founded by ex-Navy electrical engineers with expertise in robotics and software.
- We are developing an autonomous gun turret using advanced computer vision and control systems.
- We have an engineering-first culture valuing technical excellence and innovation.
- The company is backed by founders with successful exits from previous ventures.
- We are committed to developing groundbreaking technologies with real-world impact.
Equal Opportunity
- Allen Control Systems is an Equal Opportunity Employer, providing equal employment opportunities to all employees and applicants for employment.
- Allen Control Systems prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.
