About the Role
Wise Technical is seeking an experienced Lead LLC Development Engineer to lead the design, architecture, and delivery of PLC-based control software for automated baggage handling systems. This senior, hands-on technical leadership role involves setting standards for low-level controls development and directly architecting and writing PLC code for large-scale, safety- and performance-critical airport baggage systems. The successful candidate will own the technical delivery of PLC applications from conception through commissioning, ensuring robust integration with HMI/SCADA, SAC systems, and hold baggage screening infrastructure. They will provide technical leadership to the LLC development team, collaborating with the LLC Product Manager and reporting to the LLC Solutions Senior Manager.
Responsibilities
- Lead the architecture and design of large-scale PLC control applications for baggage handling systems.
- Define coding standards, structure, and best practices for the LLC development team.
- Provide technical direction and mentorship to PLC engineers, reviewing code and designs.
- Act as the senior technical point of contact for PLC development matters.
- Design and develop PLC software for conveyor control, bag tracking, sortation, and system sequencing.
- Develop and integrate control logic for hold baggage screening (HBS), ensuring compliance with standards.
- Develop and maintain interfaces to Sort Allocation Computer (SAC) systems, Host Level Controller (HLC) systems, and airport IT/BRS platforms.
- Architect and implement bag tracking logic for accurate and auditable bag status and routing.
- Integrate PLC applications with HMI and SCADA systems for reliable real-time visualisation and control.
- Design and implement robust fault handling, diagnostics, and system recovery strategies.
- Produce and maintain functional design specifications, software design documents, and test documentation.
- Plan and lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) activities.
- Support on-site commissioning, installation, testing, and go-live of PLC applications.
- Identify technical risks and mitigate delivery risks.
- Line-manage and/or technically lead junior and mid-level PLC engineers.
- Liaise with mechanical, electrical, IT, and project engineering teams for coordinated system delivery.
- Represent Wise Technical in technical discussions with clients, integrators, and screening equipment suppliers.
Requirements
- Proven track record architecting and developing large-scale PLC applications from scratch.
- Strong hands-on experience with major PLC platforms (e.g., Siemens S7/TIA Portal, Rockwell/Allen-Bradley, or equivalent).
- Demonstrable experience writing PLC code for bag tracking within automated baggage handling systems.
- Demonstrable experience integrating and coding for hold baggage screening (HBS) systems.
- Demonstrable experience developing HLC (Host Level Controller) interfaces and associated communication protocols.
- Experience integrating PLC systems with SAC (Sort Allocation Computer) platforms.
- Strong working knowledge of HMI/SCADA system design, development, and integration (e.g., WinCC, FactoryTalk, Ignition, or equivalent).
- Solid understanding of industrial networking and communications protocols (e.g., Profinet, Ethernet/IP, OPC UA, TCP/IP).
- Experience producing and working from functional design specifications and control philosophy documents.
- Experience leading or heavily contributing to FAT/SAT and site commissioning activities.
- Strong understanding of industrial safety systems and functional safety principles (e.g., safety PLCs, e-stop and interlock design).
- Degree or equivalent qualification in Electrical/Electronic Engineering, Control Systems, Computer Science, or a related discipline (or equivalent demonstrable industry experience).
- Ability and willingness to be based at Wise Technical's LHR offices a minimum of 4 days per week.
- Right to work in the UK and eligibility to obtain UK airside/airport security clearance.
Skills
- PLC programming
- Siemens S7/TIA Portal
- Rockwell/Allen-Bradley
- Bag tracking
- Hold baggage screening (HBS) integration
- HLC interface development
- Sort Allocation Computer (SAC) integration
- HMI/SCADA system design
- WinCC
- FactoryTalk
- Ignition
- Industrial networking
- Profinet
- Ethernet/IP
- OPC UA
- TCP/IP
- Functional design specifications
- Control philosophy documents
- FAT/SAT
- Site commissioning
- Industrial safety systems
- Functional safety principles
- Safety PLC programming
- E-stop design
- Interlock design
- Airport baggage handling industry
- BEUMER systems
- Vanderlande systems
- Siemens Logistics systems
- Babcock Airports systems
- Baggage handling simulation
- Discrete event simulation
- Airport standards and regulations
- ECAC regulations
- TSA regulations
- Version control
- Software lifecycle management
- Technical leadership
- Principal engineer
- Team lead
- Database integration
- Reporting integration
- Functional safety qualification
- TÜV Functional Safety Engineer
Location
- LHR offices
Work Type
- Onsite
Experience Level
- Senior
- Lead
- Principal
- Team lead
Education Level
- Degree or equivalent qualification in Electrical/Electronic Engineering, Control Systems, Computer Science, or a related discipline
- Recognised functional safety qualification (e.g. TÜV Functional Safety Engineer) or equivalent
About the Company
- Wise Technical is seeking an experienced Lead LLC Development Engineer to lead the design, architecture and delivery of PLC-based control software for automated baggage handling systems (BHS).
- This is a senior, hands-on technical leadership role responsible for setting the standards, structure and quality of our low-level controls development, while directly architecting and writing PLC code for large-scale, safety- and performance-critical airport baggage systems.
- The successful candidate will own the technical delivery of PLC applications from first principles through to commissioning, ensuring robust integration with HMI/SCADA platforms, Sort Allocation Computer (SAC) systems, and hold baggage screening infrastructure.
- They will provide technical leadership to the wider LLC development team, working closely with the LLC Product Manager on day-to-day technical direction and reporting into the LLC Solutions Senior Manager for line management matters.
