Staff Mechanical Engineer - Industrial Container, BESS at Enphase Energy | United States | Rezi

Staff Mechanical Engineer - Industrial Container, BESS at Enphase Energy

Staff Mechanical Engineer - Industrial Container, BESS

Enphase Energy · United States

3 weeks ago

Staff Mechanical Engineer - Industrial Container, BESS

Enphase Energy · United States

a month ago
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About the Role

Drive the structural and mechanical design of containerized and enclosure-based Battery Energy Storage Systems (BESS), including ISO/intermodal-style containers and outdoor cabinets, for MW/MWh-scale utility installations serving data centers. This role requires hands-on expertise in large outdoor enclosure and container structural design, internal equipment integration, environmental sealing, and BESS safety compliance. You will collaborate with cross-functional teams to ensure the platform meets performance, reliability, manufacturability, serviceability, transportability, compliance, and cost targets, delivering production-ready designs from concept through deployment.

Responsibilities

  • Own the structural and mechanical design of containerized and enclosure-based BESS platforms, from concept through production and field deployment.
  • Design the container/enclosure structure for transport, lifting, and handling, meeting shock, vibration, and road/sea transport requirements.
  • Design internal equipment layout and integration for manufacturability, installation, serviceability, and maintenance access.
  • Integrate cooling/HVAC, ventilation, and fire-suppression and deflagration-venting systems into the enclosure.
  • Design sheet metal, weldment, extrusion, and molded components with appropriate material selection, sealing, gasketing, and corrosion protection for outdoor environments.
  • Ensure weatherproofing and ingress protection while maintaining required airflow, venting, and serviceability.
  • Perform structural, modal/vibration, seismic, and thermal FEM/FEA on the enclosure and mounting systems.
  • Develop foundation, anchoring, and seismic mounting interfaces.
  • Apply GD&T and tolerance stack-up analysis, and deliver complete manufacturing drawing packages.
  • Manage BOM and CAD data within PLM/PDM tools and drive engineering change releases.
  • Drive DFMEA, DFM/DFA, root-cause analysis, and corrective actions.
  • Prepare and execute structural and environmental validation test plans.
  • Support supplier selection and design reviews, including travel to vendor and factory sites.
  • Design to and support certification against applicable standards.
  • Provide technical guidance and mentor junior engineers.

Requirements

  • Bachelor's degree in Mechanical Engineering with 8+ years of relevant industry experience, or a Master's degree (Mechanical Engineering, Product Design, or a related discipline) with 6+ years of relevant industry experience.
  • Strong experience designing large outdoor enclosures or containerized systems from concept to mass production, preferably for BESS or comparable electro-mechanical products.
  • Strong fundamentals in engineering mechanics, strength of materials, and structural and seismic design.
  • Proficiency in FEM/FEA and CAE tools for structural, modal/vibration, seismic, and thermal analysis.
  • Strong skills in sheet metal, weldment, extrusion, and molded-component design, including material selection, sealing, and corrosion protection.
  • Proficiency with 3D CAD (SolidWorks or equivalent) and PLM/PDM tools (e.g., Arena or Agile) for BOM and CAD data and ECO/ECR management.
  • Strong GD&T, tolerance stack-up, and manufacturing-drawing skills.
  • Working knowledge of design for manufacture and assembly (DFM/DFA), DFMEA, and root-cause analysis for field failures.
  • Working knowledge of standards such as UL 9540/9540A, NFPA 855/68/69, IEC, NEMA, ISO intermodal container, and seismic/building codes, as well as country-specific standards.
  • Clear written and verbal communication, including strong presentation skills.

Skills

  • ISO/intermodal container design
  • Twistlock and corner-casting lifting
  • Road/sea transport engineering
  • Integrating thermal/HVAC systems
  • Integrating fire-suppression systems
  • Integrating deflagration-venting systems
  • Cooling-component specifications (ducts, fans, HVAC units)
  • Design and sustaining activities on high-volume or high-value production
  • Rapid prototyping with 3D printing or high-temperature resin materials

Location

  • Austin, Texas

Work Type

  • On-site

Experience Level

  • 8+ years of relevant industry experience (Bachelor's)
  • 6+ years of relevant industry experience (Master's)

Education Level

  • Bachelor's degree in Mechanical Engineering
  • Master's degree in Mechanical Engineering, Product Design, or a related discipline

Salary/Compensations

  • $100,000 to $151,000 per year

Benefits

  • Bonus
  • Equity
  • Benefits

About the Company

  • Enphase Energy is a global energy technology company and a leading provider of solar, battery, and electric vehicle charging products.
  • Founded in 2006, our innovative microinverter technology revolutionized solar power, making it a safer, more reliable, and scalable energy source.
  • Today, the Enphase Energy System enables users to make, use, save, and sell their own power.
  • Enphase is also one of the most successful and innovative clean energy companies in the world, with more than 80 million products shipped across 160 countries.
  • Join our dynamic teams designing and developing next-gen energy technologies and help drive a sustainable future!