About the Role
Drive the structural and mechanical design of containerized and enclosure-based Battery Energy Storage Systems (BESS), including ISO/intermodal-style containers and outdoor cabinets, for MW/MWh-scale utility installations serving data centers. This role requires hands-on expertise in large outdoor enclosure and container structural design, internal equipment integration, environmental sealing, and BESS safety compliance. You will collaborate with cross-functional teams to ensure the platform meets performance, reliability, manufacturability, serviceability, transportability, compliance, and cost targets, delivering production-ready designs from concept through deployment.
Responsibilities
- Own the structural and mechanical design of containerized and enclosure-based BESS platforms, from concept through production and field deployment.
- Design the container/enclosure structure for transport, lifting, and handling, meeting shock, vibration, and road/sea transport requirements.
- Design internal equipment layout and integration for manufacturability, installation, serviceability, and maintenance access.
- Integrate cooling/HVAC, ventilation, and fire-suppression and deflagration-venting systems into the enclosure.
- Design sheet metal, weldment, extrusion, and molded components with appropriate material selection, sealing, gasketing, and corrosion protection for outdoor environments.
- Ensure weatherproofing and ingress protection while maintaining required airflow, venting, and serviceability.
- Perform structural, modal/vibration, seismic, and thermal FEM/FEA on the enclosure and mounting systems.
- Develop foundation, anchoring, and seismic mounting interfaces.
- Apply GD&T and tolerance stack-up analysis, and deliver complete manufacturing drawing packages.
- Manage BOM and CAD data within PLM/PDM tools and drive engineering change releases.
- Drive DFMEA, DFM/DFA, root-cause analysis, and corrective actions.
- Prepare and execute structural and environmental validation test plans.
- Support supplier selection and design reviews, including travel to vendor and factory sites.
- Design to and support certification against applicable standards.
- Provide technical guidance and mentor junior engineers.
Requirements
- Bachelor's degree in Mechanical Engineering with 8+ years of relevant industry experience, or a Master's degree (Mechanical Engineering, Product Design, or a related discipline) with 6+ years of relevant industry experience.
- Strong experience designing large outdoor enclosures or containerized systems from concept to mass production, preferably for BESS or comparable electro-mechanical products.
- Strong fundamentals in engineering mechanics, strength of materials, and structural and seismic design.
- Proficiency in FEM/FEA and CAE tools for structural, modal/vibration, seismic, and thermal analysis.
- Strong skills in sheet metal, weldment, extrusion, and molded-component design, including material selection, sealing, and corrosion protection.
- Proficiency with 3D CAD (SolidWorks or equivalent) and PLM/PDM tools (e.g., Arena or Agile) for BOM and CAD data and ECO/ECR management.
- Strong GD&T, tolerance stack-up, and manufacturing-drawing skills.
- Working knowledge of design for manufacture and assembly (DFM/DFA), DFMEA, and root-cause analysis for field failures.
- Working knowledge of standards such as UL 9540/9540A, NFPA 855/68/69, IEC, NEMA, ISO intermodal container, and seismic/building codes, as well as country-specific standards.
- Clear written and verbal communication, including strong presentation skills.
Skills
- ISO/intermodal container design
- Twistlock and corner-casting lifting
- Road/sea transport engineering
- Integrating thermal/HVAC systems
- Integrating fire-suppression systems
- Integrating deflagration-venting systems
- Cooling-component specifications (ducts, fans, HVAC units)
- Design and sustaining activities on high-volume or high-value production
- Rapid prototyping with 3D printing or high-temperature resin materials
Location
- Austin, Texas
Work Type
- On-site
Experience Level
- 8+ years of relevant industry experience (Bachelor's)
- 6+ years of relevant industry experience (Master's)
Education Level
- Bachelor's degree in Mechanical Engineering
- Master's degree in Mechanical Engineering, Product Design, or a related discipline
Salary/Compensations
- $100,000 to $151,000 per year
Benefits
- Bonus
- Equity
- Benefits
About the Company
- Enphase Energy is a global energy technology company and a leading provider of solar, battery, and electric vehicle charging products.
- Founded in 2006, our innovative microinverter technology revolutionized solar power, making it a safer, more reliable, and scalable energy source.
- Today, the Enphase Energy System enables users to make, use, save, and sell their own power.
- Enphase is also one of the most successful and innovative clean energy companies in the world, with more than 80 million products shipped across 160 countries.
- Join our dynamic teams designing and developing next-gen energy technologies and help drive a sustainable future!
