Staff Embedded Firmware Engineer - Thermal Controls, BESS at Enphase Energy | Austin, Texas, US | Rezi

Staff Embedded Firmware Engineer - Thermal Controls, BESS at Enphase Energy

Staff Embedded Firmware Engineer - Thermal Controls, BESS

Enphase Energy · Austin, Texas, US

4 weeks ago

Staff Embedded Firmware Engineer - Thermal Controls, BESS

Enphase Energy · Austin, Texas, US

a month ago
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About the Role

This position develops fully functional prototypes from scratch to demonstrate new, advanced operation and control for autonomous grid connection, management, and regulation. As a Staff Embedded Firmware Engineer focused on thermal controls, you will design and develop real-time control firmware for Battery Energy Storage System (BESS) cooling systems, implementing closed-loop control of various components and temperature regulation. You will work closely with cross-functional engineers to bring prototype designs to life and mentor junior engineers.

Responsibilities

  • Define and develop new control concepts for the thermal/cooling system and its sub-systems.
  • Design and implement real-time thermal control firmware, including closed-loop control of pumps, valves, fans, chillers, and heat exchangers, and temperature and flow regulation.
  • Design firmware for functional safety and thermal protection, supporting compliance with UL 9540A, NFPA 855, UL1741, IEEE 1547, and IEC 62109 standards.
  • Integrate and process sensor data (temperature, pressure, flow, coolant level) for closed-loop control and fault detection.
  • Develop and simulate control algorithms for cooling optimization, thermal regulation, and energy-efficient operation.
  • Develop unit and system test software.
  • Validate control algorithms using system simulation and thermal models.
  • Work with thermal, mechanical, and hardware engineers to test and troubleshoot prototype designs.
  • Perform firmware testing prior to design releases to the QA team.
  • Organize thorough PR reviews, documentation rigor, and well-managed release branches.
  • Accelerate firmware development and testing flow utilizing AI tools.
  • Mentor junior engineers and contribute to the team's technical direction.

Requirements

  • BS/MS in Electrical Engineering, Controls/Mechatronics, and/or Power Electronics/Power Systems.
  • 8+ years of experience in embedded software or firmware design and development, preferably in electrical/control systems and/or power electronics products.
  • Strong experience developing firmware for thermal or cooling control systems, including closed-loop control of pumps, valves, fans, and chillers.
  • Expertise in C, C++, and Assembly for real-time applications.
  • In-depth experience coding in FreeRTOS and bare-metal environments.
  • Ability to understand and implement digital signal processing (DSP) and closed-loop control (e.g., PID) concepts in a 32-bit or larger microprocessor environment.
  • Experience interfacing with and processing data from temperature, pressure, and flow sensors.
  • Familiarity with evaluating CPU versus hardware processing requirements and trade-offs for cost-effective designs.
  • Ability to troubleshoot firmware-related issues within complex systems, including hands-on testing in the lab.
  • Ability to test code and hardware both with and without external test equipment such as oscilloscopes, power meters, and similar instruments.
  • Ability to carry a design task from concept to implementation.
  • Ability to document engineering requirements, document solutions, and test new firmware designs.

Skills

  • C
  • C++
  • Assembly
  • FreeRTOS
  • Bare-metal environments
  • Digital signal processing (DSP)
  • Closed-loop control (e.g., PID)
  • Git
  • Mercurial
  • Zephyr RTOS
  • Bitbucket
  • Docker
  • GitHub
  • JFrog

Location

  • Austin, Texas

Work Type

  • On-site

Experience Level

  • 8+ years

Education Level

  • BS/MS in Electrical Engineering, Controls/Mechatronics, and/or Power Electronics/Power Systems

Salary/Compensations

  • $100,000 to $151,000 per year

Benefits

  • Bonus
  • Equity
  • Benefits

About the Company

  • Enphase Energy is a global energy technology company and a leading provider of solar, battery, and electric vehicle charging products.
  • Founded in 2006, our innovative microinverter technology revolutionized solar power, making it a safer, more reliable, and scalable energy source.
  • Today, the Enphase Energy System enables users to make, use, save, and sell their own power.
  • Enphase is also one of the most successful and innovative clean energy companies in the world, with more than 80 million products shipped across 160 countries.
  • Join our dynamic teams designing and developing next-gen energy technologies and help drive a sustainable future!