Responsibilities
- Attend and support equipment FATs.
- Perform mechanical system walkdowns, verifying installation against design and client requirements.
- Identify technical, ergonomic, and operational defects during installation.
- Communicate defects and punchlist items to the General Contractor and subcontractors, verifying rectification.
- Communicate with Client Subject Matter Experts regarding redline drawings and technical issues.
- Verify as-build design documents and update drawings during walkdowns.
- Raise and closeout change control documentation for design modifications.
- Witness critical construction testing.
- Review turnover binders from contractors, including construction test packs and quality documents.
- Verify operation and maintenance turnover documentation, including manuals and spare parts lists.
- Execute Design Qualification, verifying client design against vendor documents.
- Raise issues to Client Subject Matter Experts during Design Qualification.
- Raise change controls and deviations during Design Qualification.
- Execute Installation Verification, including drawings, manuals, and maintenance documentation.
- Verify tagging, size, material, installation, and design compliance of critical components.
- Verify spare/change parts and preventative maintenance setup.
- Verify as-built drawings and design documents.
- Verify installation/construction testing and certification.
- Ensure activities, especially for direct impact systems, are leveragable.
- Execute Operational Verification, checking equipment operation including automated and manual functions.
- Complete tasks on or before scheduled dates.
- Report progress with accurate status and % completion.
- Clearly identify schedule risks.
- Identify and resolve schedule risks, verifying test prerequisites and support plans.
- Troubleshoot and resolve all issues.
- Discuss and resolve deviations, changes, design issues, and test failures with management and subject matter experts.
- Prepare and review risk assessments and method statements.
- Ensure safe handover of systems with LOTO, communication, and training.
- Plan and execute tests safely.
- Understand and follow Client procedures and policies.
- Report and investigate safety incidents.
Requirements
- Strong knowledge and experience of Commissioning and Qualification.
- Compliance with schedule at a system and area level with planned resource levels.
- Minimum 3 years of experience.
- Broad knowledge of engineering disciplines, commissioning, compliance, qualification, and quality aspects of biopharma or pharmaceutical manufacturing.
Skills
- Commissioning
- Qualification
- Quality
- HSE
- Operations
- Risk assessment
- Method statements
- LOTO
- Troubleshooting
- Communication
Experience Level
- Minimum 3 yrs.
Education Level
- Minimum BS or equivalent in Engineering or Science - preferably in Chemical, Mechanical or Pharmaceutical Engineering.
