Operations Manufacturing Test Lead at Bedrock Robotics Inc | San Francisco, US | Rezi

Operations Manufacturing Test Lead at Bedrock Robotics Inc

Operations Manufacturing Test Lead

Bedrock Robotics Inc · San Francisco, US

1 months ago

Operations Manufacturing Test Lead

Bedrock Robotics Inc · San Francisco, US

a month ago
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About the Role

We are looking for a Manufacturing Test Engineer to design, build, and scale robust test systems that ensure product quality from early hardware development through high-volume manufacturing and fleet deployment. This role sits at the intersection of hardware engineering, manufacturing, and quality—owning test strategy, infrastructure, and execution to catch design, process, workmanship, and component-level issues before products reach the field. You will develop automated, data-driven test frameworks and diagnostic systems that enable fast bring-up, high coverage, and scalable production operations.

Responsibilities

  • Define end-to-end manufacturing test strategy across EVT, DVT, PVT, and production
  • Develop scalable hardware test frameworks covering functional, system-level, and end-of-line testing
  • Architect modular test systems that can evolve from prototype builds to high-volume manufacturing
  • Establish test coverage goals to ensure detection of design defects, component quality issues, manufacturing process variation, and workmanship defects
  • Design and implement functional test systems (electrical, mechanical, system-level validation)
  • Develop automated test scripts and sequences using Python or similar languages
  • Integrate test equipment (DAQs, sensors, vision systems, robotics interfaces, etc.)
  • Build diagnostic tools to quickly isolate failures and reduce debug time
  • Enable data logging, traceability, and test result analytics
  • Configure and manage work orders and test flows within MES or manufacturing systems
  • Define test steps, pass/fail criteria, and routing logic across stations
  • Ensure traceability of test results to serial numbers, components, and build configurations
  • Partner with manufacturing teams to optimize throughput and minimize test time
  • Lead test bring-up for new products during EVT/DVT/PVT builds
  • Support factory ramp by deploying and validating test stations on production lines
  • Debug early build issues and rapidly iterate on test coverage and methods
  • Train operators and technicians on test processes and troubleshooting
  • Develop structured diagnostic workflows to identify root causes of failures
  • Partner with hardware, firmware, and quality teams on root cause analysis (RCA)
  • Differentiate between design issues, supplier defects, and manufacturing errors
  • Implement containment actions and feed improvements back into test and design
  • Design and execute ongoing reliability and stress testing (burn-in, environmental, lifecycle)
  • Monitor failure trends and adjust test strategies to catch emerging issues
  • Ensure alignment between validation testing and production test coverage
  • Define and track test coverage metrics and escape rates
  • Continuously improve test effectiveness to reduce field failures and returns
  • Optimize test time, cost, and efficiency without compromising quality
  • Drive improvements in first pass yield (FPY) through better detection and diagnostics
  • Build systems for automated data collection, analysis, and reporting
  • Leverage scripting and software tools to streamline test development and execution
  • Implement scalable solutions that support multi-line, multi-site manufacturing
  • Utilize advanced tools (including AI Agents/ML where applicable) for anomaly detection, failure classification, and predictive insights on test and field data

Requirements

  • Bachelor’s or Master’s degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or related field
  • 5+ years of experience in manufacturing test, hardware validation, or production engineering
  • Experience supporting NPI builds (EVT/DVT/PVT) and scaling production ramp
  • Hands-on experience with test equipment (oscilloscopes, DAQs, power supplies, sensors, etc.)
  • Familiarity with MES systems, work order configuration, and manufacturing workflows
  • Experience with hardware-software integration and embedded systems testing
  • Knowledge of diagnostics, failure analysis, and reliability testing methodologies
  • Experience with data analysis tools (Python, SQL, or similar)
  • Robotics, autonomous systems, or complex electromechanical products
  • High-volume manufacturing and contract manufacturer environments
  • Vision systems, calibration processes, or system-level testing
  • HIL/SIL testing frameworks
  • Ability to manage and resolve complex challenges with little to no established playbooks, using creative and proven strategic thinking to drive solutions
  • Proven track record of identifying, managing, and mitigating risks in large, complex programs
  • Comfortable with ambiguity and able to thrive in a fast-moving, constantly evolving environment
  • Hands-on, detail-oriented, and highly analytical operating style
  • Strong problem solver with a bias toward root cause and data-driven decisions
  • Comfortable working on the factory floor and in the lab
  • Thrives in fast-paced environments with evolving products and processes

Skills

  • Automated test development
  • Scripting (Python preferred)
  • Test equipment operation
  • MES systems
  • Manufacturing workflows
  • Hardware-software integration
  • Embedded systems testing
  • Diagnostics
  • Failure analysis
  • Reliability testing
  • Data analysis
  • Robotics
  • Autonomous systems
  • Complex electromechanical products
  • High-volume manufacturing
  • Contract manufacturer environments
  • Vision systems
  • Calibration processes
  • System-level testing
  • HIL/SIL testing
  • Problem-solving
  • Risk management
  • Adaptability
  • Data logging
  • Traceability
  • Test result analytics
  • AI Agents/ML

Location

  • SF
  • NY

Work Type

  • Onsite
  • Remote

Experience Level

  • 5+ years of experience

Education Level

  • Bachelor’s or Master’s degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or related field

About the Company

  • At Bedrock, we’re moving AI out of the lab and into the real world.
  • Our team is composed of industry veterans who helped launch Waymo, scaled Segment to a $3.2B acquisition, and grew Uber Freight to $5B in revenue.
  • Today, we’re deploying autonomous systems on heavy construction machinery across the country, accelerating project schedules of billion-dollar infrastructure projects and improving safety on job sites.
  • Backed by $350M in funding, we’re working quickly to close the gap between America's surging demand for housing, data centers, manufacturing hubs, and the construction industry's growing labor shortage.
  • This is where algorithms meet steel-toed boots.
  • You’ll collaborate with construction veterans and world-class engineers to solve physical-world problems that simulations can’t touch.
  • If you're ready to apply cutting-edge technology to solve meaningful problems alongside a talented team—we'd love to have you join us.