Senior Scientist II, Downstream Development (Scale-Up Laboratory Lead) at AbbVie | South San Francisco, California | Rezi

Senior Scientist II, Downstream Development (Scale-Up Laboratory Lead) at AbbVie

Senior Scientist II, Downstream Development (Scale-Up Laboratory Lead)

AbbVie · South San Francisco, California

1 months ago

Senior Scientist II, Downstream Development (Scale-Up Laboratory Lead)

AbbVie · South San Francisco, California

a month ago
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About the Role

AbbVie CMC Development is seeking a Senior Scientist II to join the Downstream Development team as a Scale-Up Laboratory Purification Leader. This role involves leading laboratory-based scale-up activities to develop, optimize, and transfer downstream processes for biologic drug substance manufacturing, advancing next-generation purification platform capabilities. The position requires strong technical expertise, leadership skills, and the ability to collaborate effectively in a team-based, matrixed environment.

Responsibilities

  • Lead downstream scale-up lab activities and non-GMP material generation to support CMC development, optimization, and transfer of purification processes for biologic candidates.
  • Maintain operational readiness of the scale-up lab, including equipment availability, workflow planning, consumables, and efficient activity scheduling.
  • Serve as a subject matter expert and technical lead for downstream scale-up and technology transfer.
  • Collaborate with and provide technical guidance to project purification development representatives.
  • Lead downstream technology transfer activities to internal manufacturing sites and external partners.
  • Prepare transfer packages, provide batch support, and resolve scale-up or execution issues.
  • Serve as an AKTA subject matter expert (AKTA Ready, AKTA Ready LX, AKTA Avant, AKTA Pure), including method development and execution using UNICORN software.
  • Drive scientific understanding and execution of downstream unit operations, including resin- and membrane-based chromatography, filtration, viral clearance operations, high-concentration UF/DF, and formulation.
  • Provide hands-on leadership in large column packing (AxiChrom, QuickScale, BPG), buffer preparation, equipment setup, and unit operation execution.
  • Develop and implement scale-up lab operational workflows, procedures, and documentation.
  • Design and execute scale-down and scale-up studies to build process understanding, assess robustness, and improve manufacturing readiness.
  • Troubleshoot process and equipment issues efficiently and work closely with vendors.
  • Identify and implement next-generation purification platform strategies and workflow improvements.
  • Partner effectively across a matrixed organization with upstream, analytical, drug product, manufacturing, and engineering teams.
  • Mentor junior scientists and, where applicable, manage direct reports.
  • Author and review technical reports, development summaries, transfer documentation, and regulatory support documents.
  • Work efficiently and collaboratively to meet program milestones while maintaining high standards for safety, documentation, and data integrity.
  • Promote a strong safety culture by ensuring scale-up lab activities, equipment use, and material handling practices are executed in accordance with site safety and compliance requirements.

Requirements

  • Significant experience in downstream/purification process development within a biologics CMC environment.
  • Demonstrated expertise in process scale-up, scale-down model execution, and technology transfer.
  • Must be an AKTA systems expert, including deep hands-on experience with UNICORN software.
  • Hands-on experience operating large-scale TFF processes (hundreds of grams; e.g., Allegro, Cytiva, Repligen, or manually operated skids).
  • Hands-on experience packing 3–20 L columns with affinity and polishing resins.
  • Hands-on experience using single-use technologies (e.g., SUMs, pre-packed columns, AKTA flow kits, TFF flow kits).
  • Hands-on experience operating large-scale filtration processes including depth filtration, virus filtration, and chromatography membrane filtration.
  • Hands-on experience executing large-volume formulations.
  • Experience with large column packing, buffer preparation, equipment troubleshooting, and day-to-day laboratory execution.
  • Proven ability to troubleshoot equipment issues and work effectively with vendors on repairs, reliability improvements, and technical feedback.
  • Demonstrated leadership skills with ability to lead projects, influence decisions, and mentor others.
  • Working knowledge of analytical methods such as HPLC, CE, UV-based quantitation, and impurity characterization used to support downstream development.
  • Must work effectively in a team-based, highly collaborative, matrixed environment.
  • Strong written and verbal communication skills, including technical writing and scientific data presentation.
  • Ability to independently design, execute, and interpret experiments to solve complex technical problems.
  • Strong understanding of biochemistry and bioprocess engineering principles relevant to downstream development and scale-up.
  • Strong attention to detail and documentation practices.
  • Experience leading or overseeing a downstream scale-up laboratory or comparable technical development function (Preferred).
  • Hands-on experience supporting transfer of purification processes to pilot-scale, GMP manufacturing, or external CDMOs (Preferred).
  • Experience with monoclonal antibodies, bispecifics, or other complex biologic modalities across multiple scales (Preferred).
  • Experience advancing platform purification strategies or implementing next-generation technologies to improve robustness, cost, and efficiency (Preferred).
  • Knowledge of statistical tools and data analysis approaches that support process understanding and scale-up decisions (Preferred).

Skills

  • Downstream Development
  • Purification Process Development
  • Biologics CMC
  • Process Scale-Up
  • Scale-Down Model Execution
  • Technology Transfer
  • AKTA Systems
  • UNICORN Software
  • TFF Processes
  • Column Packing
  • Single-Use Technologies
  • Filtration Processes
  • Chromatography
  • Viral Clearance
  • UF/DF
  • Formulation
  • Buffer Preparation
  • Equipment Troubleshooting
  • HPLC
  • CE
  • UV-based Quantitation
  • Impurity Characterization
  • Biochemistry
  • Bioprocess Engineering
  • Statistical Tools
  • Data Analysis

Location

  • South San Francisco

Work Type

  • Onsite
  • Laboratory-based

Experience Level

  • Senior Scientist II
  • BS and typically 12+ years of experience
  • MS and typically 10+ years of experience
  • PhD and typically 4+ years of experience

Education Level

  • BS in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline
  • MS in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline
  • PhD in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline

Salary/Compensations

  • USD 109500 - USD 208500 - yearly

Benefits

  • Paid time off (vacation, holidays, sick)
  • Medical/dental/vision insurance
  • 401(k)
  • Long-term incentive programs

About the Company

  • AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow.
  • We strive to have a remarkable impact on people's lives across several key therapeutic areas including immunology, oncology and neuroscience - and products and services in our Allergan Aesthetics portfolio.
  • The Biologics CMC Development team at AbbVie has a long and rich history of biologics development.
  • Located in a new state of the art facility in South San Francisco, the team leverages its comprehensive end-to-end CMC capabilities to work collaboratively through all phases of CMC development with a primary focus on advancing biologic therapies, such as monoclonal antibodies, bi-specifics and novel modalities, to human clinical studies and eventual licensure.

Equal Opportunity

  • AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community.
  • Equal Opportunity Employer/Veterans/Disabled.
  • US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html
  • US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more: https://www.abbvie.com/join-us/reasonable-accommodations.html