About the Role
AbbVie CMC Development is seeking a Senior Scientist II to join the Downstream Development team as a Scale-Up Laboratory Purification Leader. This role involves leading laboratory-based scale-up activities to develop, optimize, and transfer downstream processes for biologic drug substance manufacturing, advancing next-generation purification platform capabilities. The position requires strong technical expertise, leadership skills, and the ability to collaborate effectively in a team-based, matrixed environment.
Responsibilities
- Lead downstream scale-up lab activities and non-GMP material generation to support CMC development, optimization, and transfer of purification processes for biologic candidates.
- Maintain operational readiness of the scale-up lab, including equipment availability, workflow planning, consumables, and efficient activity scheduling.
- Serve as a subject matter expert and technical lead for downstream scale-up and technology transfer.
- Collaborate with and provide technical guidance to project purification development representatives.
- Lead downstream technology transfer activities to internal manufacturing sites and external partners.
- Prepare transfer packages, provide batch support, and resolve scale-up or execution issues.
- Serve as an AKTA subject matter expert (AKTA Ready, AKTA Ready LX, AKTA Avant, AKTA Pure), including method development and execution using UNICORN software.
- Drive scientific understanding and execution of downstream unit operations, including resin- and membrane-based chromatography, filtration, viral clearance operations, high-concentration UF/DF, and formulation.
- Provide hands-on leadership in large column packing (AxiChrom, QuickScale, BPG), buffer preparation, equipment setup, and unit operation execution.
- Develop and implement scale-up lab operational workflows, procedures, and documentation.
- Design and execute scale-down and scale-up studies to build process understanding, assess robustness, and improve manufacturing readiness.
- Troubleshoot process and equipment issues efficiently and work closely with vendors.
- Identify and implement next-generation purification platform strategies and workflow improvements.
- Partner effectively across a matrixed organization with upstream, analytical, drug product, manufacturing, and engineering teams.
- Mentor junior scientists and, where applicable, manage direct reports.
- Author and review technical reports, development summaries, transfer documentation, and regulatory support documents.
- Work efficiently and collaboratively to meet program milestones while maintaining high standards for safety, documentation, and data integrity.
- Promote a strong safety culture by ensuring scale-up lab activities, equipment use, and material handling practices are executed in accordance with site safety and compliance requirements.
Requirements
- Significant experience in downstream/purification process development within a biologics CMC environment.
- Demonstrated expertise in process scale-up, scale-down model execution, and technology transfer.
- Must be an AKTA systems expert, including deep hands-on experience with UNICORN software.
- Hands-on experience operating large-scale TFF processes (hundreds of grams; e.g., Allegro, Cytiva, Repligen, or manually operated skids).
- Hands-on experience packing 3–20 L columns with affinity and polishing resins.
- Hands-on experience using single-use technologies (e.g., SUMs, pre-packed columns, AKTA flow kits, TFF flow kits).
- Hands-on experience operating large-scale filtration processes including depth filtration, virus filtration, and chromatography membrane filtration.
- Hands-on experience executing large-volume formulations.
- Experience with large column packing, buffer preparation, equipment troubleshooting, and day-to-day laboratory execution.
- Proven ability to troubleshoot equipment issues and work effectively with vendors on repairs, reliability improvements, and technical feedback.
- Demonstrated leadership skills with ability to lead projects, influence decisions, and mentor others.
- Working knowledge of analytical methods such as HPLC, CE, UV-based quantitation, and impurity characterization used to support downstream development.
- Must work effectively in a team-based, highly collaborative, matrixed environment.
- Strong written and verbal communication skills, including technical writing and scientific data presentation.
- Ability to independently design, execute, and interpret experiments to solve complex technical problems.
- Strong understanding of biochemistry and bioprocess engineering principles relevant to downstream development and scale-up.
- Strong attention to detail and documentation practices.
- Experience leading or overseeing a downstream scale-up laboratory or comparable technical development function (Preferred).
- Hands-on experience supporting transfer of purification processes to pilot-scale, GMP manufacturing, or external CDMOs (Preferred).
- Experience with monoclonal antibodies, bispecifics, or other complex biologic modalities across multiple scales (Preferred).
- Experience advancing platform purification strategies or implementing next-generation technologies to improve robustness, cost, and efficiency (Preferred).
- Knowledge of statistical tools and data analysis approaches that support process understanding and scale-up decisions (Preferred).
Skills
- Downstream Development
- Purification Process Development
- Biologics CMC
- Process Scale-Up
- Scale-Down Model Execution
- Technology Transfer
- AKTA Systems
- UNICORN Software
- TFF Processes
- Column Packing
- Single-Use Technologies
- Filtration Processes
- Chromatography
- Viral Clearance
- UF/DF
- Formulation
- Buffer Preparation
- Equipment Troubleshooting
- HPLC
- CE
- UV-based Quantitation
- Impurity Characterization
- Biochemistry
- Bioprocess Engineering
- Statistical Tools
- Data Analysis
Location
- South San Francisco
Work Type
- Onsite
- Laboratory-based
Experience Level
- Senior Scientist II
- BS and typically 12+ years of experience
- MS and typically 10+ years of experience
- PhD and typically 4+ years of experience
Education Level
- BS in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline
- MS in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline
- PhD in Chemical Engineering, Biochemistry, Chemistry, or other relevant scientific discipline
Salary/Compensations
- USD 109500 - USD 208500 - yearly
Benefits
- Paid time off (vacation, holidays, sick)
- Medical/dental/vision insurance
- 401(k)
- Long-term incentive programs
About the Company
- AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow.
- We strive to have a remarkable impact on people's lives across several key therapeutic areas including immunology, oncology and neuroscience - and products and services in our Allergan Aesthetics portfolio.
- The Biologics CMC Development team at AbbVie has a long and rich history of biologics development.
- Located in a new state of the art facility in South San Francisco, the team leverages its comprehensive end-to-end CMC capabilities to work collaboratively through all phases of CMC development with a primary focus on advancing biologic therapies, such as monoclonal antibodies, bi-specifics and novel modalities, to human clinical studies and eventual licensure.
Equal Opportunity
- AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community.
- Equal Opportunity Employer/Veterans/Disabled.
- US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html
- US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more: https://www.abbvie.com/join-us/reasonable-accommodations.html
