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About the Role

The Senior Mechanical Engineer will lead the mechanical design, development, and execution of subsea systems, with a primary focus on Remotely Operated Vehicles (ROVs). This role requires technical expertise in underwater vehicle systems design, and the ability to guide projects from concept through deployment, including design, analysis, production, and testing. The position is primarily office-based with periodic travel support during testing and operations.

Responsibilities

Perform moderately complex functions in the design, fabrication, modification and/or evaluation of manufacturing operations.
Prepare complicated plans, conduct support studies, and provide analysis or tests in the development of manufacturing operations.
Assign work to drafters and/or technicians and provide guidance to lower-level engineers.
Lead the mechanical design and development of subsea ROV components and systems for the U.S. Navy.
Perform and oversee engineering analyses including structural, fatigue, and thermal evaluations.
Develop detailed 3D CAD models, engineering drawings, and technical specifications.
Select materials and coatings suitable for subsea environments, including high-pressure and corrosive conditions.
Ensure designs meet applicable industry standards and best practices (ABS experience preferred).
Collaborate with multidisciplinary teams (electrical/electro-mechanical, systems/controls, manufacturing) to ensure system integration.
Define manufacturing approaches, assembly processes, and quality control requirements.
Oversee prototype fabrication, system integration, and build activities.
Plan, execute, and lead testing programs including factory acceptance testing (FAT) and subsea trials.
Analyze performance data and drive design improvements and issue resolution.
Support offshore operations, testing, and troubleshooting as needed.
Provide general guidance on new assignments.
Support, communicate, reinforce and defend the mission, values and culture of the organization.

Requirements

Bachelor’s degree in an applicable engineering field with 5+ years applicable engineering experience (or equivalent combination of education/training and experience).
Specialties may include production, industrial, welding, tooling, testing, processing, and robotics.
8+ years of relevant experience in subsea, marine, or similar industries.
Experience with underwater vehicles or subsea systems design and development.
Proficiency in CAD/modeling software.
Strong background in engineering analysis tools, FEA required.
Proficiency in SolidWorks required.
Solid understanding of manufacturing processes, GD&T, and design for manufacturability.

Skills

Master’s degree in Mechanical Engineering or related discipline
Strong leadership and technical decision-making capability
Excellent analytical and problem-solving skills
Effective communication and cross-functional collaboration
Detail-oriented with a strong commitment to quality, reliability, and safety
Ability to manage multiple projects and priorities
Willingness to engage in hands-on testing and support frequent travel/field-testing, as required
Knowledge of subsea materials, sealing systems, pressure housings, and corrosion mitigation
Strong background in engineering analysis tool CFD
Proficiency ANSYS Simulation Software
Experience fielding systems for the U.S. Navy
Familiarity with ABS standards and classification requirements

Location

Great River, NY
Clarksburg, MD

Work Type

Onsite Full Time
9/80 Work Schedule (every other Friday off)

Experience Level

Senior

Education Level

Bachelor's degree in an applicable engineering field
Master's degree in Mechanical Engineering or related discipline

Salary/Compensations

$103,000.00 - $140,000.00 USD

Benefits

Competitive Salary
Yearly Incentive Compensation Plan
Medical insurance for self and eligible family members
Generous 401(k) program - up to 7% company contribution and 100% immediate vesting
Tuition Reimbursement
Paid time off and paid holidays
Paid maternity, paternity, and parental leave

About the Company

Advanced Acoustic Concepts, LLC, a wholly owned subsidiary Thales Defense & Security Inc., is a technical leader in the fields of sonar systems, sonar signal processing, acoustic training systems, and open architecture system and software integration.
The venture focuses on emerging areas in the undersea warfare domain where the customer has identified mission-critical needs.
For additional information about Advanced Acoustic Concepts, please visit our website at: https://www.aaccorp.com.

Equal Opportunity

Advanced Acoustic Concepts, LLC is committed to non-discrimination as applicable under federal and state laws.
AAC is an E-Verify employer.